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Acceleration Testing
The acceleration test is performed on a centrifuge to assure that material can structurally withstand the steady state inertia loads that are induced by platform acceleration, deceleration, and maneuver in the service environment, and can function without degradation during and following exposure to these forces. Acceleration tests are also used to assure that material does not become hazardous after exposure to crash loads. The acceleration test method is applicable to material that is installed in mobile platforms such as aircraft, helicopters, aerospace vehicles, air-carried stores, ground-launched missiles, trains, ships, automotive vehicles, etc.
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Field Test Set
MTS-207
The MTS-207 is a state-of-the-art portable PXI platform for field testing and data acquisition systems. Its proven architecture has been deployed worldwide on multiple programs including the MTS-206 Maverick Missile system flight line tester. The MTS-209 Common Armament Test Set, the AN/TSM-205B Hellfire System test Set, and many more. It combines the capabilities of the versatile and powerful PXI architecture in a compact, ultra-rugged, flight-line qualified enclosure. The MTS-207 is ideal for test and data acquisition applications requiring operation under harsh environmental conditions including flight-line, back-shop, or airborne applications.
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PXIe Controllers
VTI is the first choice for mission critical applications or applications where the cost of test is high and failure is not an option. Applications include missile system testing and solid rocket motor testing. This is because our products are recognized in the industry for their reliability and are designed with built-in capabilities to maximize measurement confidence. Simply put, if you need equipment that is going to give you the results you need, contact us to get started.
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Data Links and Telemetry
CAES provides data links and telemetry modules for use in UAV systems, missiles and munitions.
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PCIe Gen3 4K Compact, High Speed Camera for Testing
CB120MG-CM-X8G3
4K, compact, high speed camera for: Vehicle Impact, Airbag Deployment and Safety Restraints Testing, Digital Image Correlation (DIC), Projectile, Explosives, Ballistics, Combustion and Missile Launch Tracking, Fluid and Flow Visualization, Sports Broadcasting, Commercial Film, Television and Studio Production, Fluidics and Particle Image Velocimetry (PIV), Flat panel inspection (FPD), printed circuit board (PCB) examination and more.
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Turbine Products
Kratos Defense & Security Solutions, Inc.
Kratos’ Turbine Technology division (KTT) is focused on the development and production of small, affordable, high-performance jet engines for cruise missiles and Unmanned Aerial Vehicles (UAVs). Kratos also provides turbomachinery and propulsion-related solutions across a broad range of industry applications.
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Laser Source Simulator
MT1888
The MT1888 products are state-of-the-art Laser Source/Spot Simulators (LSS) used for the testing of laser guided munitions such as the Hellfire & Hellfire II missiles, Paveway, and the AGM-65E Laser Maverick missile.
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5-Axis Hardware-In-the-loop Systems
Combining a 3-Axis Flight Motion Simulator (FMS) with a 2-Axis Target Motion Simulator (TMS) leads to a 5-Axis motion simulator design. This allows comprehensive HardWare-In-the-Loop tests (HWIL) for testing and development of guided missiles, munitions and other inertial systems. Almost 100% of all HWIL systems worldwide delivered over the last 50 years have been designed and built by ACUTRONIC and CARCO Electronics.
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Vehicle Management System
Vehicle Management Systems (VMS) are used to perform a multitude of functions on critical military platforms including manned and unmanned military aircraft, helicopters, shipboard vessels, autonomous missile systems and military ground vehicles, and function as the core control element within a redundant control system.
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Brahmos Checkout
Data Patterns designed and built the BrahMos Missile Checkout Equipment based on the requirements and support of DRDO and BrahMos. This unit validates the complete performance of the Missile through interfacing with it's umbilical and maintenance connections. The shelter mounted checkout equipment is utilized to test the articles on the field during it's life cycle, thus ensuring readiness for launch on demand.
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Frequency Generation
With expertise ranging from DDS down to VCO-based oscillators, CAES can provide for all of your frequency generation needs. Our extensive library of designs includes analog and digital solutions across a full range of frequencies and are well-suited for radar, missiles, electronic warfare, space and 5G communications applications.
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Ordnance Release Testing Services
Dayton T. Brown, Inc. can help ensure that your payload is delivered accurately and reliably every time. Our team is responsible for first article, production lot, qualification, and associated testing and engineering support for mechanical and electrical armament and missile launching systems. DTB can help you develop a customized test plan that combines testing across many specifications – environmental, dynamics, EMI/EMC, structural, and non-destructive. Some of the standards that we follow include:
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Rugged Field Test Set
MTS-207
The MTS-207 is a state-of-the-art portable PXI platform for field testing and data acquisition systems. Its proven architecture has been deployed worldwide on multiple programs including the MTS-206 Maverick Missile system flight line tester, the MTS-209 Common Armament Test Set, the AN/TSM-205B Hellfire System test Set, and many more. It combines the capabilities of the versatile and powerful PXI architecture in a compact, ultra-rugged, flightline qualified enclosure. The MTS-207 is ideal for test and data acquisition applications requiring operation under harsh environmental conditions including flightline, back-shop, or airborne applications.
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Portable Flight Termination System
Kratos Defense & Security Solutions, Inc.
The Portable Flight Termination System (FTS) is a redundant, self-contained, and portable 425 MHz Wideband FM system that can transmit the necessary codes to monitor, arm, and destroy a missile in flight. The system is compact, light weight, and easy to use, making it an ideal system for quick short range FTS requirements on ground, airborne, or ship borne.
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High Performance Linear Accelerometers
Columbia Research Laboratories
The sensors featured in Columbia's High Performance Force Balance Accelerometers offer extremely rugged, high performance accelerometers. These sensors are used in applications ranging from severe vibration and shock environments, to demanding missile and airborne applications and downhole well servicing applications. Columbia also offers high temperature and miniature High Performance Sensors.
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Signal Conditioning and RF Distribution
CAES provides high performance signal conditioning and RF distribution solutions such as switch matrices for the EW, missile, radar, communications and space markets. Our custom designs offer high speed switching, low insertion loss, low harmonic level and excellent isolation.
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Preselectors and Switch Filter Banks
Our preselectors and switch filter banks offer low noise figure, high dynamic range, state-of-the-art filter rejection with high channel-to-channel isolation front ends, realized in compact building blocks, designed in custom form factors. Applicable markets include: EW, missiles, radar, communications and space.
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Record and Analyze Flight Data
TDS AND MRC
AMPOL's TDS and MRC-150 are complete legacy solutions that can record and analyze flight data from a number of sources. These solutions are especially useful in the air for flight-test and integration phases, as well as on the ground for pre-flight tests. The TDS is a complete solution for recording and analysis of telemetry data from multiple sources. Installed on a fighter jet's wingtip, in an air-to-air missile pod, the TDS's airborne unit is sealed and has a removable, solid-state Flash disk for storage of recorded data. The system can operate either autonomously, with no outside intervention, or manually, from the cockpit. The TDS solution also includes software for off-line data analysis at the ground station. The MRC-150 is a complete solution for recording and analysis of four MIL-STD-1553 buses and one H009 bus on-board an F-15 fighter jet. Installed in the aircraft's equipment bay, the MRC-150 can either be operated autonomously, with no outside intervention, or manually, via the cockpit. The MRC-150 has already been used in hundreds of flights since its debut in 1998.
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Dynamic IR Scene Projectors
Mirage™
In 1999, SBIR introduced MIRAGE™, the world’s first integrated Dynamic IR Scene Projection System, designed to support hardware-in-the-loop testing of missile seekers, FLIRs, counter measure simulation and tracking systems. MIRAGE™ is a complete turnkey infrared scene projector that utilizes unique resistive emitter array technology to produce high definition dynamic IR scenes. The original MIRAGE™-1 used a 512 x 511 pixel resistive array emitter capable of frame rates up to 200 Hz. Below is a list outlining the progression of the product line and a list of SBIR’s currently available scene generation systems:
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Cable Harness Test System
Data Patterns has built high reliability Cable Harness Test Systems for large installations. These are primarily used in launch vehicle aircraft and missile level cable harness test validation. Installations with upto 20,000 lines test capability at a single location have been supplied by Data Patterns. Portable version capable handling of as small as 384 points have also been addressed.
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Channelizers
CAES combines filters and multi-throw switches to build channelizers and switched filter banks for high performance, compact, rugged applications such as radar, electronic warfare, space and missiles.
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PCIe Gen3 Full HD, High Speed, Compact Camera for
CB019MG-LX-X8G3
Full HD, High speed, compact, fast camera for: Vehicle Impact, Airbag Deployment and Safety Restraints Testing, Digital Image Correlation (DIC), Projectile, Explosives, Ballistics, Combustion and Missile Launch Tracking, Fluid and Flow Visualization, Sports Broadcasting, Commercial Film, Television and Studio Production, Fluidics and Particle Image Velocimetry (PIV), Flat panel inspection (FPD), printed circuit board (PCB) examination and more.
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Radar Tracking Transponder
C-Band
Kratos Defense & Security Solutions, Inc.
The Kratos Radar Tracking Transponders (commonly called Tracking Beacons) are compact precision augmentation systems for enhancing the tracking capability of radar systems. At only 18 cubic inches, it is particularly suitable for small missiles, targets, and aerial vehicles where weight and space are of a premium.
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Interferometers
CAES Interferometers are ruggedized subassemblies with optimized SwaP-C and can be integrated into virtually any asset, be it manned or unmanned aircraft, surface vessels, ground vehicles, or missiles.
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Multi-Spectral UV/Laser Range Stimulator
Phantom™
The Phantom is a long-range laser and ultraviolet (UV) stimulator capable of testing aircraft electro-optical sensor suites up to 5 km. Phantom can operate as an independent laser and/or UV stimulator or can be integrated with our other electro-optical and radio frequency range systems (see GTESS and PRTS). The Phantom provides both a laser threat and a synchronized temporal missile plume signature to stimulate both the aircraft’s laser and missile warning systems. Training aircrew to counter maneuver a Laser Beam Riders (LBR) threat is considered essential to survival and in-air training. The Phantom can be deployed either on a shoulder or tripod mount.
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Universal Launcher Test Set
TS-217
The TS-217 is an I-level and Depot-level Universal Launcher test set supporting fighter aircraft launchers including the LAU-127, LAU-128, and LAU-129 (AMRAAM), LAU-117 and LAU-88 (Maverick), and LAU-7 (Sidewinder) missile launchers, launcher electronic assemblies, launcher power supplies, and circuit cards. The TS-217 is also used as a depot-level tester for F-18 armament including launchers (LAU-127, LAU-7, LAU-115, and LAU-116), bomb racks (BRU-32), and aircraft pylons (SUU-62 and SUU-63). Additionally, the TS-217 supports MAU-169 Paveway kits, subassemblies, and circuit cards. The TS-217 performs full parametric functional testing as well as troubleshooting to the faulty LRU (I-Level configuration) and SRU (Depot-Level configuration). The TS-217 can be used as an I-Level tester or as a Depot / Acceptance tester for launcher subassemblies.
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Accelerometers
Columbia Research Laboratories
The force balance accelerometer has a classical critically-damped, second-order frequency response. There is no peaking in the response but simply a smooth roll-off above the natural frequency. This property along with the excellent characteristics of the "HP" torquer design makes Columbia accelerometers the best choice for demanding applications where precise DC and near-DC measurements are needed in demanding shock and wide band vibration environments. Columbia force balance accelerometers are available to cover virtually all applications. Low noise, high output units can be used for seismic structure motion studies while miniature, high range versions are optimum for measuring more violent high G environments encountered in many industrial, aircraft and missile applications.
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Threat Warning
Long-range, multi-threat capabilities provide continuous tracking while search and verification of surface-to-air and air-to-air missile launches for unsurpassed survivability.
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Sub-systems
Our self-contained, in-house components design and fabrication capacities ensure the breadth of sub-assemblies offered from rapid prototyping and proof of concept to full production. Ducommun has produced many high performance millimeterwave band sub-assemblies for commercial and military system applications. Among them, the K and Ka band directional Doppler Radar front ends are in production. Several hundreds of sets have been delivered. In addition, Ducommun has delivered Ka through W band engineering prototypes for plasma detection system, automotive Radar, speed Radar, automatic test set, radio telescope, missile terminal guidance, telecommunication system etc. applications.
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Cryogenic Hygrometer
CR - 2
Buck Research Instruments, LLC
The CR-2 exhibits the same wide range, fast response and high reliability as the CR-1A, but it is designed specifically for aircraft and similar high-stress applications. Instead of using Liquid Nitrogen (LN2), mirror cooling is accomplished using a tactical cryocooler, which is a high-tech device used primarily to cool IR detectors in missiles and tank turrets to LN2 temperatures.
