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Destructive Physical Analysis & Failure Analysis
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DPACI's component analysis laboratory performs major analytical functions, such as destructive physical analysis, failure analysis, counterfeit analysis, and material analysis on components & devices. Our destructive physical analysis techniques are performed in accordance with standards and methods used in most military and space program requirements. Solutions for difficult production problems are resolved through our failure analysis procedures.
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Product
Non Destructive Testing (NDT)
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NDT covers a wide group of testing techniques used to evaluate the properties of a material, part, product, weld or system without causing damage. NDT carried out at KLL includes:Liquid Penetrant Testing (LPT) is used for the detection of surface breaking discontinuities on magnetic and non-magnetic metallic materials.Fluorescent and colour contrast penetrants are available to be used in the following methods:-Water washableSolvent removablePost emulsifiableMagnetic Particle Inspection (MT/MPI) is used for the detection of surface breaking and slightly sub-surface (up to 2mm) discontinuities.Bench type crack detectors and portable units are employed producing various waveforms (i.e. A.C, HWDC and induced magnetic flow) to give both circular and longitudinal magnetism.On-site testing is carried out using electro magnetic yokes and permanent magnets producing induced magnetic flow.Ultrasonic Flaw Detection (UT), also known as Ultrasonic Inspection, is used for the detection of volumetric discontinuities in ferrous and non-ferrous products (forgings and castings etc.), and welds in magnetic and non-magnetic materials.UT is capable of penetrating metals, dependent on the material characteristics, up to 10m in length.Some thickness and depth checks can also be carried out using ultrasound.Radiography services are available through sub-contract booked in advance. Notice is required for on-site work.Personnel are available at short notice for in-house or on-site work in the UK and overseas.All inspectors undertaking non destructive testing (LPT, MT/MPI and UT) are qualified to, and meet a minimum of, PCN Level 2.PCN Level 3 supervision is available in-house for LPT, MT/MPI, UT offering consultancy services including procedure writing and commentary, auditing of techniques and Level 3 Supervisor cover.We can assist clients in product qualification, material testing, quality assurance and audit programmes.
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Destructive Physical Analysis (DPA)
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Is the process of disassembling, testing, and inspecting a component for the purpose of determining conformance with applicable design and process requirements. This process of sample testing is used to ensure that a high reliability component or device is fabricated to the required standards. Destructive Physical Analysis is also used effectively to discover process defects for troublesome production lot problems.
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Product
Portable Ultrasonic Flaw Detector
MFD500B
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Mfd500b portable ultrasonic flaw detector adopte the international advanced ic technique and new-style color tft lcd display. Its each performance index all arrive or even beyond international excellence. The instrument use the artificial intelligence technology. It has very strong function and can be used very convenient. Mfd500b can test, orient, evaluate and diagnose various flaws such as crack, lard, air hole in worklpiece’s interior swiftly and accurately without any destruction. It can not only be used in lab but also can be used on engineering site. Also, it can be widely used for safety checking and life evaluating in fields of aeronautics, rail transportation and boiler pressure vessel.
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Inductive Sensors
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Our hygienic sensors are extremely durable against abrasive and aggressive media: their labeling is resistant to abrasion and chemicals. The luminous displays are protected against destruction and the housing construction is optimized for safe cleaning.
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Porosity Measurement Tool for the Pharmaceutical Industry
TeraSolve
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This module is an addition to the TeraPulse LX product-range. It has been optimized for non- destructive determination of the disintegration and dissolution performance of finished pharmaceutical tablets and other solid dosage forms.
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Product
Concrete Coating Thickness Gauge
500
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The Elcometer 500 Coating Thickness Gauge accurately measures the thickness of coatings on concrete and other similar substrates* - non destructively.
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Product
Rebound Hammer
DigiSchmidt - ND
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The Schmidt Hammer Digi-Schmidt Type ND was developed for the non destructive measurement of the concrete compressive strength and controlling the uniform concrete quality. Besides showing the basic settings on the included display unit, the Schmidt Hammer offers the transmission of the measured data to a standard printer or to a PC. This supersedes the time consuming business of note taking allowing the user to focus on the essential. The window based software ProVista allows downloading, presenting and editing of the measured values in a fast and easy way.
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Product
Area Monitors
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Provides real-time remote radiological monitoring. Local readout of hand-held meter allows for use as a portable survey instrument. More importantly, since the probe’s sensitive electronics are located far from the high field (25 to 350 feet away), they are not subject to destructive gamma exposure. The probe head may be placed directly into a filter compartment or against a resin tank or waste liner.
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Product
Module Breakage Tester
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King Design Industrial Co., Ltd.
1. Destruction System Hardware: *est rack system: support, shielding cover, crane & fixed wall. *Hit bag: FRP bag; 45kg of No.7.5 lead pills; hook, sleeve and hoisting ring. *Attachment: electronic scale, stopwatch, digital caliper
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Product
Ultrasonic Flaw Detector
MFD660C
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MFD660C intelligent digital ultrasonic flaw detector, Mitech concentrated years meticulously developed premium product, has a lot of advantages like unique design, sophisticated manufacturing, convenient operation, powerful function. It had received customers' favored since its inception. It can test, orient, evaluate and diagnose various flaws such as crack, lard, air hole in workpiece’s interior swiftly and accurately without any destruction. With full digital 640X480 TFT LCD display, it can select the operating interface style and the LCD brightness according to environment. With humanizing interface design, the waveform show delicately. It can find the defects clearly in full screen. Single hand capable for holding operation, the curve making, probe calibration and other conventional operation can be completed automatically. Core processor CPU with 400M main frequency, it can complete the complex run quickly and realize intelligent defect analysis. Low power design with large capacity and high performance lithium ion battery module， it can work more than 10 hours continuously. Full English master-slave menu, emphasizing on user experience, collecting shortcut keys, digital shuttle rotary wheel, cross menu three operating ways in one body, customers with different habits can operate it freely. It supports many languages. Its waterproof, oil proof, dustproof function can achieve IP65 protection level. It is the necessary professional precision instrument for defect detection, quality control, on-line safety monitoring and life evaluation in fields of oil, chemical, metallurgy, shipbuilding, aviation, railways and so on.
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Product
Motorized Test Stands
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Imada offers basic and advanced motorized test stands that are available in Standard, High, and Low speeds.Use ZTS or ZTA force gauges with MX, MX2 or EMX Series test stands to enable force control and non destructive testing.
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Product
Portable Utrasonic Flaw Detector
MFD510B
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Mfd510b portable ultrasonic flaw detector can test, orient, evaluate and diagnose various flaws such as unmelted weld joint, unpenetrated weld joint, crack, inclusion, air hole in worklpiece’s interior swiftly and accurately without any destruction. It is widely used in fields of power engineering , boiler pressure vessel , steel construction , war industry , aeronautics , rail transportation ,auto and machinery etc. It is the essential instrument in ndt industry.
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Humidity and Temperature
Humidity and Temperature Data Logger DL-200
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Non destructive testing / Humidity and Temperature
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Product
Cameras
Miro C and N
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The Phantom Miro C and N series cameras are designed to fit into spaces that a standard camera can't reach. Lightweight bodies, on-board data protection, and rugged construction make them popular in automotive, microscopy, and destructive testing environments.
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Material Thickness
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The Elcometer range of ultrasonic material thickness gauges has been designed specifically to be easy to use, calibrate, take readings and create inspection reports. With a wide range of measurement modes including: Pulsed Echo (PE), Echo Echo ThruPaint™ (EE) and Velocity Mode (VM), and a wide range of intelligent dual element transducers, the new ultrasonic non destructive thickness gauges can measure the material thickness of virtually any material such as metals, plastics, glass, epoxies and ceramics.
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Product
Contact Resistance Meter
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The Motwane Manufacturing Company
High contact resistance values are a definite cause of the failure or less than optimal performance in a wide variety of electrical devices. Contact resistance testing is therefore most critical to measure the resistance of electrical connections in switching devices, circuit breakers, isolators, busbars, relays, joints, connectors, cables, and cable joints. The device helps to find destructive or corroded contacts and hence protects substation devices from damage.
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Industrial X-Ray
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Teledyne DALSA offers powerful, innovative CCD and CMOS X-Ray detectors combining industry-leading performance with cutting-edge features for industrial and scientific applications such as NDT (non destructive testing) in evaluation, troubleshooting, research, and quality control.
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Charge Meter
NK-1001A/NK-1002A
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Probe-type charge meter that can easily measure the amount of discharge charge that causes static electricity destruction in the manufacturing, inspection, and assembly processes of electronic devices.Many ESD phenomena that impair electronic devices are represented by the CDM ( Device Charging Model). The CDM is a model that represents a phenomenon in which a high peak current flows at high speed when the device itself is charged and its external electrode is grounded. The coulomb meter measures the amount of discharge charge, which is the integral value of the current, with high accuracy.
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Product
Digital Force Gauges
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Imada digital force gauges are highly accurate instruments that provide the precise force measurement required in quality testing that determines strength and/or functionality of a part or product. Digital gauges can be used for destructive or non-destructive force measurement applications and check both compression and tension (push or pull) forces. The high sampling rate of Imada digital gauges enables them to capture the peak force of destructive tests which occurs in milliseconds. Imada digital force gauges also feature selectable units: lbf, kgf and N and easy-to-program high/low setpoints for Go/No Go testing.
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Product
Paper Moisture Meters
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A paper moisture meter measures the humidity of paper and paper products. Use of a paper moisture meter can prevent costly damages resulting from paper expansion or shrinking. A paper moisture meter determines paper moisture content based on either absolute humidity or relative humidity. Absolute humidity does not take into consideration temperature, while relative humidity relies on temperature and is expressed as a percentage of the total amount of moisture possible at the current temperature. Thus, many paper moisture meter devices feature automatic temperature compensation (ATC).For paper producers, paper manufacturers, paper mills and others in the pulp and paper industry, moisture and humidity control is essential, especially during the production process, as excessive moisture can lead to warming of the paper rolls. A paper moisture meter can be used to detect moisture streaks during the paper production process as well as to identify optimal drying times.Regardless of whether paper is stored in paper rolls in paper converting plants or stacked in sheets and paper bales in commercial printing warehouses, the porous surface of paper gradually takes in moisture relative to the humidity of the surrounding environment. This moisture can be problematic, as too much moisture can cause curling, buckling or the formation of waves in otherwise flat paper products. Moisture also can prevent inks, dyes, paints and coatings from covering and saturating paper properly during printing and processing.PCE Instruments (PCE) offers digital handheld moisture meter devices for measuring the moisture content of paper and paper products such as cardboard, paperboard, corrugated boxes, craft paper, wrapping paper, brown packaging paper, butcher paper, recycled paper, coated paper and more. Different paper moisture meter models utilize different paper moisture measuring techniques, performing moisture content tests of paper products via either destructive or nondestructive methods. Typically, a standard pinless paper moisture meter is nonpenetrating, thus allowing for the nondestructive measurement of paper water content.
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Product
Ozone Gas Delivery Systems
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MKS ozone gas delivery systems provide field-proven, high concentration, ultra-clean ozone generation for advanced thin film applications such as Atomic Layer Deposition (ALD), Chemical Vapor Deposition (CVD), Tetraethyl Orthosilicate (TEOS)/Ozone CVD (HDSACVD), contaminant removal and oxide growth. Gas delivery models have integrated ozone concentration monitoring, flow control, and power distribution. Additional system options include safety monitoring, status indicators and ozone destruction capability.
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Non-destructive Testing Instruments
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Coating thickness gauge is a kind of portable measuring instrument, can take fast, intact, precise measurement of coating thickness. It can not only be used in engineering field, laboratories, but also meet the demand of multiple measuring by using different probes. It is used widely in manufacturing, metal processing industry, chemical industry, commodity inspection field, etc. As an essential instrument in material protection industry.
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Product
Catalytic Ozone Destructs
CAT-O3 Series
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Teledyne Advanced Pollution Instrumentation
The CAT-O3 series of ozone destructs safely decompose high concentrations of ozone gas to sub-ppm levels that are below recommended ozone safety limits. The catalytic method of decomposition uses a metal oxide catalyst to passively convert the ozone to oxygen.
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Non-Destructive Testing (NDT)
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Marposs complements its geometric measurement solutions with solutions for non-destructive testing using eddy current technology.The testing options can be divided in three large groups:Material integrity test, to check for the presence of defects (cracks, porosity, blow holes, inclusions) on the surface and in the layer just below the surface.Material properties test, to check if the thermal cycles (hardening, hardening and tempering, annealing, stress relieving, etc.) have been performed correctly. Material identification checks are done to sort parts with the same geometry but made with different materials.Thread inspection to check if the treading has been carried out and its quality.In addition to the non-destructive checks performed with the eddy currents, we have developed a durometer for the conventional measurement of surface hardness, according to the Rockwell scale (HRC or HRA); which uses a diamond penetrator to measure the hardness of the sample being tested.
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Product
Digital Force Gauge
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Guangzhou Amittari Instruments Co.Ltd
The digital force gauge is a kind of simple and convenient multi-functional instrument for high-accuracy push force and pull force test. It is widely used in electronics, building hardware, textile, auto parts, ignition device such as lighter, fire fighting equipment, pen manufacturing, lock manufacturing, fishing gear, chemical, power machinery, scientific research institutions and other industries. For the push and pull load test, plug and unplug force test and destructive test etc.
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Product
Array Antennas
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An antenna array (or array antenna) is a set of multiple connected antennas which work together as a single antenna, to transmit or receive radio waves. The individual antennas (called elements) are usually connected to a single receiver or transmitter by feedlines that feed the power to the elements in a specific phase relationship. The radio waves radiated by each individual antenna combine and superpose, adding together (interfering constructively) to enhance the power radiated in desired directions, and cancelling (interfering destructively) to reduce the power radiated in other directions. Similarly, when used for receiving, the separate radio frequency currents from the individual antennas combine in the receiver with the correct phase relationship to enhance signals received from the desired directions and cancel signals from undesired directions. More sophisticated array antennas may have multiple transmitter or receiver modules, each connected to a separate antenna element or group of elements.
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Non-Destructive Particle Monitoring
PARTi
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PARTi provides a complete solution for non-destructive surface particle monitoring of consumables, parts and cleanroom apparel.
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Product
Shaft Voltage Tester™ Digital Oscilloscope
AEGIS®
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Digital Oscilloscope and Multimeter with Conductive Microfiber Probe Tips. Is your motor safe from destructive shaft voltages? For the first time you can get all of the tools to find out in one place. The AEGIS® Shaft Voltage Tester™ Digital Oscilloscope bundle includes the AEGIS-OSC-9100 100 MHz digital osciloscope, shaft voltage probe tips, and a shaft grounding simulator. Armed with these tools, you can quickly and easily find whether your motors are at risk of premature bearing failure due to VFD-produced bearing currents.
