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Digital Vision Microscopes
Sinowon Innovation Metrology Manufacture Ltd.
Video Microscope is widely used in the inspection of electronic industry production line, printed circuit board, weld detects ( such as wrong printing, edge collapse,etc)during printed circuit component, PC Board, VFD, and the identification of printing grid and painting, etc. It can display the zoom out image on the screen and save, magnify and print.
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Thermal-Mechanical Physical Simulation System
3180 System
Weld HAZ simulation. Melting and solidification. Heat treatmentHot tensile tests. CCT and CHT with deformation. Continuous casting simulation.
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Displacement Sensor Models Products
LVDT
Linear Variable Displacement Transformer (LVDT) sensors from Stellar Technology are used worldwide in the monitoring and gauging of pavement studies, mining equipment, oil & well drilling equipment, resistance weld stroke, valve position, and assembly processes. Take a look at all of our LVDT options below to find the displacement sensor that meets your application needs.
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Testing Services
Howland & Lawrence Chamber Services
RF shield testing: IEEE-299, MIL-STD-285, NSA 65-6CTIA CATL certification testing: Probe symmetry and amplitude ripple measurements following Test Plan for Wireless Device Over-the-Air PerformanceAnechoic material test, inspection, remediation: VSWR, inverse spherical nearfield testing of installed material and NRL arch screening tests of individual absorber pieces We can also provide in-process testing of welded steel shielded enclosures with a test technique based on ASME BPVC vacuum box testing—confirm quality of RF welds before the shield envelope is complete. We developed this method for testing the Navy’s Advanced System Integration Lab (ASIL) chamber at Patuxent River, shaving weeks off the construction/testing schedule.
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Ultrasonic Angle Beam Probes For Weld Seam Testing
SONOSCAN W
The ergonomic angle beam probes for Non-destructive Testing (NDT) from the SONOSCAN series inspect metals for cracks and inclusions. In the metal industry they are mainly used for weld seam testing. Our SONOSCAN probes are powerful, robust ultrasonic transducers which can be connected to all standard ultrasonic testing gauges.
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AWS Probes For Ultrasonic Weld Seam Testing (ASTM)
SONOSCAN R
The robust ultrasonic probes with BNC connector allow a fast scanning over comparatively large areas with high precision and repeatability. Both our own and third-party wedges can be attached to our probes. . Thanks to the different types of wedges various material tests can be performed.
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Right Angle Poppet Valve
PV10
We also offer a standard line of both cold traps and right angle poppet valves. Shown at left is a Bemco PV10 Right Angle Poppet Valve and a Bemco MCT12 Round Cold Trap. The cold traps and poppet valves are all stainless steel except for the pneumatic piston. They are available in ASA flange, Conflat, and weld mounting.
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Weld Gauge
147
The Elcometer 147 Weld Gauge measures many aspects of welds in both Metric and Imperial units.
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Miniature Instantaneous Relays
CU-A Series
Heavy duty miniature power relays for demanding applications, switching of AC&DC voltages, resistive and/or inductive loads. Equipped with weld no transfer contacts.
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Round Cold Trap
MCT12
We also offer a standard line of both cold traps and right angle poppet valves. Shown at left is a Bemco PV10 Right Angle Poppet Valve and a Bemco MCT12 Round Cold Trap. The cold traps and poppet valves are all stainless steel except for the pneumatic piston. They are available in ASA flange, Conflat, and weld mounting.
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Laser Welder
It is an equipment to solder or weld plastics by the laser beam.Micro joining is achieved by utilizing the high energy of a laser beam.
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Hardness Testing Devices
NewSonic’s hardness testing devices test hardness in a nondestructive way using the UCI method (ultrasonic contact impedance). The testing procedure enables quick and mobile measurements (1-second type) to supplement traditional hardness testing. The devices feature compact measurement probes which can also be used in difficult testing positions and component geometries. The areas of application include incoming goods inspection, mix-up checks, production controls, quality assurance, weld seam inspection, cut edge checks, maintenance of built-in components, as well as the replacement of dynamic hardness testing devices in the case of thin materials (below 50mm, e.g. boilers, pipes)
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Beam Panoramic Power Supply Battery Crawler 40 to 160 kV
CP160CR
Designed to fit into 6” pipelines and higher, the CP160CR constant potential X-Ray generator for crawlers is – in its category – the most powerful panoramic X-Ray tube head in the world for crawlers. The generator is making the cutting edge constant potential technology of the CPSERIES even more compact into a 9.9 kg – 120 mm diameter X-Ray tube head. The crawler unit is capable of penetrating up to 28 mm of steel in 10 minutes, which corresponds to just a 25 second exposure time for 6” standard pipeline welds.
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Ultrasonic Portable Hardness Tester
UCI-3000
Advanced Ultrasonic Hardness Tester UCI 3000 applies ultrasonic contact impedance method to do comparative hardness measurement for testing pieces, with the high accuracy, efficiency, portability and easy operation. UCI 3000 is a high-precision portable device for quick measuring hardness of small fogging, cast material, weld inspection, heat affected zone, Ion-nitride stamping dies and molds, forms, presses, thin walled parts, bearings, tooth flanks, etc. It is used for measuring the hardness within the ranges of main hardness scales – HB, HRC as well as HV.
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Various Engineering, Design & Manufacturing Services
GAS DISTRIBUTION
Tek-Vac will fabricate equipment subassemblies to customer specifictionsViewed here are two process gas distribution systems including mass flow controllers, isolation valves, and stainless steel manifolding. All fittings are metal sealing and all welds are full penetration.
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Resistance Welding
Resistance welding is a method in which the welding works are heated by resistance heat generated by sandwiching the welding workpieces with welding electrodes, passing current through them, and the metal is welded while pressurizing the works.A resistance welding machine composed of welding power supply, a weld head and an electrode. The welding power supply controls a welding current,the weld head exerts a pressure on the material to weld and the electrode provides welding current and pressurization force to the part under welding. We have been providing various kinds of welding power supplies and welding heads to meet these requirements.
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Resistance Welding
Resistance welding is a method in which the welding works are heated by resistance heat generated by sandwiching the welding workpieces with welding electrodes, passing current through them, and the metal is welded while pressurizing the works.A resistance welding machine composed of welding power supply, a weld head and an electrode. The welding power supply controls a welding current,the weld head exerts a pressure on the material to weld and the electrode provides welding current and pressurization force to the part under welding. We have been providing various kinds of welding power supplies and welding heads to meet these requirements.
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Digital Inverted Microscopes
WELDinspect
High-resolution, ergonomic optical inspection systems designed for weld bead analysis and measurement. 4K or Full HD inverted imaging system with motorised zoom, auto-focus, built-in large aperture illumination, and dedicated software for weld bead measurements, analysis, documentation, and reporting.
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*Beam Profiling For 266nm To 3000µm
Unlike a power meter that measures average or instantaneous Watts or Joules of the overall laser beam, knowing how the power is distributed within the beam is equally as important. As an example, if you want to cut something the power should generally be focused in the center of the beam to concentrate the power density in a very small area but if you were trying to weld something with all the power in the center you would poke a hole in the weld; requiring the power to be equally distributed as in a top hat profile.
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Non Destructive Testing (NDT)
NDT covers a wide group of testing techniques used to evaluate the properties of a material, part, product, weld or system without causing damage. NDT carried out at KLL includes:Liquid Penetrant Testing (LPT) is used for the detection of surface breaking discontinuities on magnetic and non-magnetic metallic materials.Fluorescent and colour contrast penetrants are available to be used in the following methods:-Water washableSolvent removablePost emulsifiableMagnetic Particle Inspection (MT/MPI) is used for the detection of surface breaking and slightly sub-surface (up to 2mm) discontinuities.Bench type crack detectors and portable units are employed producing various waveforms (i.e. A.C, HWDC and induced magnetic flow) to give both circular and longitudinal magnetism.On-site testing is carried out using electro magnetic yokes and permanent magnets producing induced magnetic flow.Ultrasonic Flaw Detection (UT), also known as Ultrasonic Inspection, is used for the detection of volumetric discontinuities in ferrous and non-ferrous products (forgings and castings etc.), and welds in magnetic and non-magnetic materials.UT is capable of penetrating metals, dependent on the material characteristics, up to 10m in length.Some thickness and depth checks can also be carried out using ultrasound.Radiography services are available through sub-contract booked in advance. Notice is required for on-site work.Personnel are available at short notice for in-house or on-site work in the UK and overseas.All inspectors undertaking non destructive testing (LPT, MT/MPI and UT) are qualified to, and meet a minimum of, PCN Level 2.PCN Level 3 supervision is available in-house for LPT, MT/MPI, UT offering consultancy services including procedure writing and commentary, auditing of techniques and Level 3 Supervisor cover.We can assist clients in product qualification, material testing, quality assurance and audit programmes.
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Weld Force Gauges
This system is ideal for field measurement and data logging of forces between the tips of resistance spot welders.
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Sensor Products: Weld Force Gage
90061
Model 90061 is a self-contained, portable measurement system which allows auditing of the pinch force generated between the electrodes of resistance spot welders. Resistance welding uses a pair of electrodes to clamp two base metals firmly together prior to and during application of electrical current. Poorly clamped parts result in a defective joint. A correctly clamped assembly aids in reducing the resistance in the joint and allows the current flow to properly heat the base metals to weld the part.
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Industrial CT X-Ray Inspection System
X7000
The X7000 is North Star Imaging’s largest standard system. The large scanning envelope and generous focal distance allow for unparalleled inspection capabilities of very large objects. The system is great for composites, castings, pipes, tubes, welds and similar parts.
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Weld Stud Test Tools
The Weld Stud Test Tool is designed for use during the production of sheet metal products to test the strength and integrity of welds used to attach threaded welding studs to the sheet metal.
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Checking the Geometry and the Placement of the Weld
Based on the real geometric three-dimensional profile of the weld (groove) on the outside of a large diameter pipe, determine the offset of the center of the weld (groove) from the weld line. Provide continuous output of results through the RS-232 interface to the welding process control system. Provide a graphical picture of the current profile, the values of the specified and calculated geometric parameters to the operator.
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Ferrite Indicator
The Ferrite Indicator is a simple, rugged, non-destructive inspection instrument developed for laboratory, shop and field use. The GO, NO-GO feature permits instant acceptance testing of austenitic stainless weld metals. The Indicator requires no external standards, no adjustments, no visual readings and is unaffected by position. It performs equally well on sheets, plates, rods, irregular shaped objects and individual parts of complex components. It is effective in locating areas of high or low Ferrite content heterogeneous products.
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Parallel systems
Did you know you can couple several Gill AC, Gill 12 and Weld Testers together or any combination of Gill AC, Gill 12 or Weld Tester, to give you a parallel logging multiple Potentiostat / Galvanostat / ZRA / FRA system, capable of recording from each working electrode at up to 60 readings per second. Coupling several Gill ACs or Gill 12s together gives the added abilities of the Weld tester and the ability to perform fast sweeps. Using our latest software, it has never been easier to couple instruments together to provide a Parallel System. In fact up to 32 instruments can be controlled at the same time. These instruments can either have individually enclosures or be rack mounted.
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Micro Melting Point Instrument
DRK8026
Shandong Drick Instruments Co., Ltd.
Determine crystal melting point of the substance to make sure its purity. Mainly used for determining the meltingpoints of medicine,dyestuff,spice and other organic crystal compounds.Using photoelectric automatic detection, Dot matrix LCD display picture technology, digital keyboard input, and has the initial melting, final weld automatic display,automatic recording of melting curve, automatically determine the melting point of the mean value function. The temperature system uses highly linear platinum resistance as detection elements and PID regulation technology, improved the melting point’s precision and reliability. The instrument establishes communication with PC through the USB or RS232, printing or saving the curve and it uses capillary Pharmacopoeia as sample tube.
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Advanced NDT Data Acquisition & Analysis
WeldSight™ software’s comprehensive acquisition and analysis tools enable you to engineer compliant and repeatable advanced phased array (PA), ultrasonic testing (UT), and time-of-flight diffraction (TOFD) weld inspections.
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Stainless Steel Bell Jar Chambers
MDC stainless steel bell jars are designed for use with MDC baseplates, base wells and feedthrough collars. A dovetail groove in the jar's base flange holds a Viton elastomer gasket, which makes the vacuum seal with one of the forementioned components. All stainless steel bell jars are fitted with a four inch view diameter Pyrex viewport. All vacuum welds are internal and provide UHV compatibility. For added convenience, all bell jars are fitted with a hoist or lift-ring that is welded to the chamber's domed top.
