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Process Automation Platform And Software
Stable and robust processes require sophisticated control of critical process parameters (CPPs) based on reliable data acquisition, storage and evaluation capabilities. State-of the-art process control prevents or mitigates risks of producing faulty batches and represents a further step towards knowledge- and risk-based production of biopharmaceutical products.
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Residual Quality Control
Hill Engineering's expertise in residual stress and material performance provides us with a unique opportunity to effectively design and manage production quality programs. For example, a quality system for residual stress in aluminum forgings would provide the means to control, monitor, and certify the residual stress. In general, the quality system seeks to identify key metrics in the manufacturing process, establish a testing protocol for these metrics to qualify the manufacturing process, and then perform either lot-release and/or surveillance testing to demonstrate process stability over time. Process simulation may be used to identify locations for quality control measurements and portable measurement technology like hole drilling may be used to perform quality control measurements inside of a manufacturing facility.
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Rockwell Hardness Tester
Sinowon Innovation Metrology Manufacture Ltd.
◆ Semi-automatic intelligent Digital Rockwell Hardness tester, you can automatically test the Rockwell hardness and surface Rockwell hardness measurement；◆ Automatic variable load, automatic loading, automatic unloading, automatic conversion, automatic measurement；◆ Friendly human-computer interaction，5.2“colorful LCD screen direct display test force,loading time,conversion value and indenter type etc； ◆ Automatically calculate and display the measured value, the maximum value, the minimum value, the average value and the hardness value deviation, the display shows the resolution 0.1HR；◆ There are functions such as hardness upper and lower limit settings, tolerance alarms, data graph analysis, average and (single point) batch measurement modes；◆ Software compensation function, the machine can be ± 3HR software compensation, no need to open the top cover for mechanical adjustment;◆ With automatic hardness conversion function, according to ASTM E140 conversion, no need to check the complex hardness of the table；◆ Multi-language features, can switch Chinese, English, German, Portuguese, Turkish, Czech, Korean and other languages；◆ Built-in 2000 single data storage function and 1000 group packet data storage function, can view a single data and data analysis；◆ Optional Bluetooth wireless printer to print the measurement data, no need to manually record and write test data；◆ Optional Softhard data analysis software and Bluetooth receiver on the test data for the computer into and analysis；◆ Support FexQMS measurement of large data analysis and control software to enhance the whole plant process control, reduce material loss.
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Require External Wireless Module
Thermometer
Is designed for use in wide applications, such as : HVAC, heavy industry, green house and agriculture, food and catering, laboratory and process control
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XRF analysis
X-Supreme8000
XRF analysis (X-ray fluorescence) with the highly flexible and powerful energy-dispersive X-ray fluorescence (EDXRF) spectrometer X-Supreme8000 for quality assurance and process control requirements across a diverse range of industries.
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Multigas Analyser
Rapidox 7100
The Rapidox 7100 Multigas Analyser is a high specification instrument designed for the analysis, control and monitoring of process gas in a wide range of industries. It allows the option of selecting multiple gas sensing configurations to suit the particular application.
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Large Earth Resistance Tester
WA 180
Wuhan Sangao Electrical Test Installations Limit Co.
WA180 Type Large earth resistance tester,To test substation earthing network(4Ω), Hydroelectric and Thermoelectric Power Plant,microwave(10Ω),lighting rod(10Ω)etc.Using new type variable frequency AC power supply, And adopts microcomputer control and signal processing measures, Solved the problem of interference of the testing process, To simplify the test procedure, To improve the precision and accuracy of the test results, reducing test personnel's the labor intensity and the cost of testing.The instrument can be used to test all kinds of power frequency earth resistance,contact voltage,step voltage etc frequency power parameters and soil resistivity. The instrument adopts the different frequency Anti-interference resistance technology, under strong interference environment accurately measured the frequency under 50Hz data.The maximum test current is 5A,it will not cause the earth device potential too high,and it also has strong anti interference ability, so it can be measured in the case of non power.
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Labratory Micro-Spot XRD Residual Stress Analysus with both Iso- and Side-Inclination Methods
AutoMATE II
Residual stress may be created during the manufacturing process of a material, or it may accumulate in a structure over many years in operation. In either case, this stress can have a serious negative effect on a product's quality, durability and lifetime. Accurate detection of residual stress is an important element of the quality control process and helps predict the service lifetime of products.
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PCI-Express, 16 SE/8 DIFF Analog Inputs, 8 Analog Outputs,16-bit, 8 Digital I/O, 24 V
APCIE-3021-16-3
The PCI-Express analog input/output board APCIe-3121 has 16 SE/differential inputs, 8 analog outputs, 16-bit, and 8 digital I/O, 24 V. The board is especially suited for applications in industrial process control, measurement technology and monitoring, for example for multichannel data acquisition, for the control of chemical processes, for the acquisition of sensor data, current measurement etc. in the harsh industrial environment.
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USB-8486, USB, 1-Port, Fieldbus Interface Device
781160-02
The USB‑8486 is a FOUNDATION fieldbus device for developing applications with the NI‑FBUS driver, NI‑FBUS Configurator, and NI‑FBUS Monitor. FOUNDATION fieldbus is a popular industrial communication standard for process control applications. The NI‑FBUS Configurator features user-friendly multi-window interfaces to provide tools for the complete configuration, programming, and execution schedules of FOUNDATION fieldbus segments. The NI‑FBUS Monitor is a stand-alone application used to monitor, debug, and analyze fieldbus data packets.
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AGREE Test Chamber
Sanwood Environmental Chambers Co ., Ltd.
Sanwood have 13 process and 5 times quality control to ensure the accurate control of all details for AGREE Test Chamber, EES and vibration test chamber, Temperature humidity and vibration test chamber, Comprehensive test chamber, Agree chamber
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High Voltage Pulse Generators
Berkeley Nucleonics Corporation
Designed to provide precision control over the output waveform to enable process optimization for research and industrial customers.
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Hand-held pressure gauges
HPM110
The HPM110 digital pressure gauge is designed for continuous monitoring of oil, water, hydraulic and other pressure media in mobile equipment, industrial hydraulics, and process control equipment.
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NIR Spectroscopy Engines
Process control solution providers now have access to high performance micro-spectrometers designed to provide high resolution spectral data for Process Analytical Technology (PAT)/Pharmaceutical applications, real-time process control in Oil and Gas applications, and for general manufacturing process measurements with the IntegraSpec XL™. Excelitas' line of Axsun NIR Analyzers are designed to support methods development and provide for an easy conversion from the lab to the process environment.
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Machine Solutions
Our machines employ industry-proven production technologies – micro-positioning, active/passive precision alignment, attachment via welding, soldering and/or bonding, and automated optical inspection. ficonTEC also provides a suite of test capabilities for individual components and hybrid opto-electronic devices, both on and off-wafer. Moreover, with everything being orchestrated by our flexible PROCESS CONTROL MASTER software, the machine platforms and product lines described below become so much more than just the sum of their parts. The technologies and capabilities implemented in all machine platforms translate into a broad and established spectrum of production process expertise. We are continually refining capability, modularity and design so that these systems reliably and cost-effectively meet and exceed efficiency and yield requirements even for cutting-edge production processes. For the team here at ficonTEC, we face your challenges every day.
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Potentiometric Titrators
Potentiometric titrators provide results which are based on analysis methods that are highly important in the field of electrochemistry and are commonly used for the determination of different organic and inorganic ions in various areas such as process control and environmental, industrial, agricultural analysis and also medicinal drug analysis.
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C Series Functional Safety Module
The C Series Functional Safety Module offers SIL 3 certification, according to IEC 61508. The safety logic solver resides inside the module, and you can program it with the included Functional Safety Editor software. The module contains built-in diagnostics that can monitor the status of the hardware and the integrity of the connections. You can use these modules to control critical safety functions in manufacturing assembly and test cells, large physical tests, condition monitoring applications, and process monitoring and control.
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Dew Point Meters & Transmitters
Dew point and moisture content plays a large role in the quality, shelf life, pricing, weight, and ability to process many products. Our COSA Xentaur dew point meters are easy-to-use moisture analyzers ideal for quality control, production and in-process control of many industries, such as pharmaceutical, chemical, plastics, and the food and beverage industries. With user-friendly interface, our multi-functional dew point meters are fast and accurate with low maintenance.
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Automated Calibration
ORION
ORION automates the process of characterization and calibration of engines. It facilitates the calibration process by taking control of both the ECU calibration system and the test cell control system to run experiments as part of an automated calibration process. With connectivity to IAV’s EasyDOE, Mathworks’ MBC Toolbox and other DOE tools, ORION provides an extremely powerful environment for mapping an engine and generating the Engine Management System calibration tables. The modular design means the product can be configured to a users’ specific requirements and work practices, rather than having to adhere to rigid methodologies dictated by prescriptive software.
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Flat Carbon Sensor Conductivity meter
HE-960LF / FS-09F-1/2
It is effective to keep the dilution of Slurry constant. Maintaining an appropriate conductivity value contributes to process stability in the wafer polishing process. Even highly viscous sample liquids such as CMP Slurry can be measured without problems because they use a sensor structure that reduces the risk of the sample liquid sticking to the electrodes. In addition, the sensor is made of a wetted material with excellent chemical resistance, which meets the cleanliness requirements of semiconductor processes. In addition to the above, it can also be used for introduction at the semiconductor process development stage and conductivity control of special chemicals.
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Engineering Services
Custom Software, Electrical,Electronics, AndMechanical ServicesIf you would like to outsource any part of your development process we can help you. Please fell free to look around the web site to get a feel for our expertise. We can help you with any and all engineering services related to automation, controls, and product design, launch and support.
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Automatic Asphalt Content Tester
4000g sample capacity, integrated +0.1gm accuracy weighing scale, High temperature ceramic filtration system and afterburner for accurate measurement of bitumen content in asphalt mixes. Automatic operation through user defined automatic end point detection and 24 hour start timer. User defined control of furnace chamber temperature from 200 – 650oC, Digital display and printing of test data through bright LED displays and integrated printer, Software activated mechanical door lock to prevent door from opening during test process and cutting off power from the heating elements upon opening the door. Operates on Single Phase, 220V, 50 Hz, 20 Amp and consumes less than 5000 W.
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Small Spot Advanced EDXRF Spectrometer
NEX DE VS
Applied Rigaku Technologies, Inc
Specially designed and engineered for heavy industrial use, whether on the plant floor or in remote field environments, the superior analytical power, flexibility, and ease-of-use of the NEX DE VS adds to its broad appeal for an ever-expanding range of applications, including exploration, research, RoHS inspection, and education, as well as industrial and production monitoring applications. Whether the need is basic quality control (QC) or its more sophisticated variants — such as analytical quality control (AQC), quality assurance (QA) or statistical process control like Six Sigma — the NEX DE VS is the reliable choice for routine elemental analysis.
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RF Plasma Generators
Choose from a broad range of RF plasma generators and access unique features for configuration, control, and application requirements. From various mounts and sizes to full digital control and plasma dynamic response, our RF generators can ignite your process innovation.
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VME-Bus Synchro - Resolver LVDT I/O Cards
VB Series
Computer Conversions Corporation
The "VB Series" product lines contains VME compatible synchro/resolver converters and absolute encoder systems. These particular cards are ideal for any rotary motion and related process, control, or simulator type application with any VME compatible system.
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Defect Inspection
With over 20 years of experience in defect inspection, microelectronics manufacturers around the world partner with us to improve yield by performing high-speed, automated inspection and then transforming the defect data into actionable process control with powerful analytical software.
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Inline Process Refractometers and Concentration Sensors
MISCO Inline Process Refractometers and IRIS Intelligent Concentration Sensors are SMART sensors. They allow you to continuously monitor and control the concentration of dissolved solids or water-soluble fluids. As a result, you will save time and money compared with manual sampling, while improving accuracy and efficiency. Inline Process Refractometers and IRIS sensors are ready to connect directly to a PLC, HMI, or other data capture system.
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Post-Diffusion Process Control
Suns-Voc MX
Perfect for paste-firing optimization and process control. Open-circuit method indicates the upper bound of efficiency for any solar cell precursors
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Terahertz Spectroscopy Solutions
STRIPP Control IM
Teratonics offers innovative solutions for contactless non-destructive testing and imaging inside dielectric materials and on coated metallic surfaces. Based on the patented technology and our profound know how on its application, we offer: ► Instruments for product and process control as well as for inspection with automated evaluation ► Laboratory services for industrial R&D, fatigue tests, maintenance, end of life studies
