Process Control
See Also: Process Controllers, OPC
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Process Control Instruments
Sensors to measure process conditions and valves to influence process operations are essential for all aspects of engineering practice. Engineers want to design and operate processes that remain in safe conditions, produce the desired amounts of high quality products and are profitable. Therefore, engineers must provide measuring devices for key variables and valves (or other devices, such as variable speed electric motors) to influence of “steer” the process. This site provides educational material on sensors and valves for use in the process industries.
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Process Control Instruments
burster präzisionsmeßtechnik gmbh
Measuring accuracy of up to 0.05 %, sampling rate 10 kHz maximal, innovative evaluation elements, i.e. windows, thresholds, trapeziums, envelope curves, freely definable mathematical operations, two synchronous processes can be monitored, 128 measuring programms, intelligent Signal sampling, programmable I/O functions, Ethernet, USB, RS232, extensive diagnostics and statistical analysis, all usual sensor interfaces, variable fieldbus interfaces, powerful PC Software
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Task Sequencing and Automated Process Control
T-Zero
Command and Control Technologies Inc.
T-Zero is a unique process control program that facilitates automated design and execution of command, control, test, and monitoring activities. It features visualization of the operations process itself coupled with automated coordination of group activities. The software provides a visual, role-based interactive timeline built on the real-time data processing power of the Command and Control Toolkit™ (CCTK). T-Zero is the perfect automation solution for labor -intensive procedural activities: improving process organization, repeatability, and freeing operations staff from tedious task details to focus on strategic operational objectives.
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12-Channel VME Current Loop/Process Control I/O Module
V220
The V220 is ideal for driving and sensing transducers in computer or PLC-based control systems. It can also be used to simulate complex industrial processes to control systems under development and certification.
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Process Control Actuators
CVA Range
The CVA range of linear and quarter-turn actuators provide an electrically powered process control operator suitable for most control valve types and sizes. The CVA sets a new standard for process control and valve actuation. Rotork has proven expertise in applying new technologies in the automation of valves to bring enhanced performance and innovative features. This philosophy has now been applied to a new range designed specifically for the exacting demands of process control, specfically continuous modulating control valve applications.
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Post-Diffusion Process Control
Suns-Voc MX
Perfect for paste-firing optimization and process control. Open-circuit method indicates the upper bound of efficiency for any solar cell precursors
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Process Control, Measurement and Inspection Workstation
ScanINSPECT VPI
ScanINSPECT VPI is a fully integrated, stand-alone process control, measurement and inspection and programming workstation for use in setting up processes before the production floor in the PCB or Hybrid Microcircuit assembly industries.
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Process Control Actuators
SM-6000
*Torque range up to 35,256 Nm (26,000 lbf.ft)*Up to 313° rotation*Double O-ring sealing*Continuous unrestricted modulating duty*Manual override standard*HART®, Profibus® & Foundation Fieldbus® available*Automatic torque limiting*Self-locking drive system to hold in last position and prevent backdriving up to 125% of torque rating*AC input power (1-phase and 3-phase)*Temperature range from -40° F to 185° F (-40° C to 85° C)*Manual override standard
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Calibration & Repair Services for Instruments in Process Control
Meeting customer needs is our number one priority. Hastings Instruments offers free technical support as well as personalized one-on-one customer service through a diverse organization of field Customer Service Representatives and Distributors. We have more than 50 field Customer Service Representatives that are situated to provide local support throughout the world.Additionally, reaching our Customer Service Department is only a toll-free number away (USA) and is available for your convenience. Faxing or E-mailing your question first will assure that it is reviewed before you speak to a Customer Service Representative. Also, following the steps listed in our trouble shooting guides (included in each product instruction manual) may help direct you to the appropriate department before you pick up the phone to call.
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3D Machine Vision Process Control Solutions
In the age of automation and robotics, manufacturers utilizing automated dispensing in their assembly lines face growing challenges to maintain process control of their manufacturing processes. To eliminate errors and optimize product quality, they increasingly need the help of machine vision based “eyes of automation”. Whether manufacturing automobiles or medical devices, they need high-speed inspection tools to confirm the accuracy of their dispensing process and the overall quality of their products.
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Process Control Actuators
SM-1700/SM-5000
The SM-1700/5000 Series of rotary actuators are internally geared to produce up to 12,500 ft.lbs. (16,950 Nm) of torque, and offer continuous modulation. They are ideally suited for dampers, vanes, valves and other process control applications requiring exact positioning control.
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Panel-mount Type pH Meter (Four-Wire Transmission, Pulse Proportional Control)
HP-480PL
HP-480PL industrial pH meter is a pH meter with a pulse proportional control function, which can drive a pulse pump directly.It connects pH sensor and measures pH and temperature in the sample water.As the HP-480PL has a high injection resolution per pulse, it can be used to control a pulse pump as part of a system for processing involving fine control of pH values, for example controlling the pH values of microscopic or small samples.
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Surface Roughness Meter
Shenzhen Graigar Technology Co.,Ltd.
Surface Roughness Tester is powerful, accurate and easy to use. It is ideal for checking large components, structures, auditing batch prior to shipment and production line process control.
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Digital Gauge Pressure
ZET 7012-I VER.2
ZET 7012-I VER.2 digital gauge pressure (open membrane) is used for fast and simple overpressure measurements and measured values data transfer in digital format via RS-485 or 4-20 mA interface. ZET 7012-I VER.2 digital gauge pressure (open membrane) is intended for integration into various technological processes automated control systems. Open membrane type enables sensors operation in viscous, pasty and rapidly polymerizing environments.
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Thermography in Automation
Control temperature distributions and temperature developments automatically - InfraTec develops or widens your process control with infrared camera systems.
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Mass Spectrometers Gas Analyzers
Our real-time Extrel quadrupole mass spectrometers are built for the demands of the gas and ion analysis for industrial and high purity process control, environmental monitoring, and cutting-edge laboratory research. Our mass spectrometers offer high sensitivity and a wide dynamic measurement range (ppb to %) for full, speciated composition. Our fast and powerful, quadrupole mass spectrometer performs precision quantitative analysis on every component in a gas or vapor mixture. It can easily be fully automated for sampling of multiple gas channels. For decades we have collaborated with research, academic, and industrial customers to deliver, design, integrate validate, and support these unique turnkey solutions.
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Transformer Oil Dielectric Strength Testing
LS -JJ-II
Chongqing Lushun Scientific & Technological Development Co., Ltd.
1.The instrument has the function of automatic detection. 2.Tiny TPU-A panel printer is adopted for automatic printing out type insulating oil dielectric strength ATE is a full self-reacting device, which is developed according to the requirements in International IEC-156 and International GB507-86 "Insulating Oil Dielectric Strength Mensuration", combining the feedback opinions of all users .The instrument adopts singlechip as the leading part, and uses the method of "first setting and then testing". The whole process is controlled by automatic microcomputer. It is operated simply and used conveniently.
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PXIe-5645, 6 GHz, 80 MHz Bandwidth, RF and Baseband PXI Vector Signal Transceiver
782377-01
6 GHz, 80 MHz Bandwidth, RF and Baseband PXI Vector Signal Transceiver—The PXIe‑5645 combines a vector signal generator and vector signal analyzer with FPGA-based real-time signal processing and control into a single device, also known as a VST. Because of this software-designed approach, the PXIe‑5645 offers the flexibility of a software defined radio architecture with RF instrument class performance. The PXIe‑5645 features a high-performance, differential or single-ended baseband I/Q interface. This interface allows the PXIe‑5645 to address many additional applications, such as testing both the upconverted RF and downconverted baseband signals of a device with a single instrument.
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LCZ LCR Meter
SS1063
This (SS1061 / SS1062 / SS1063) LCZ Meters are a test system for passive components designed for the use in electronic inspection or production process for quality control. They meet any demanding requirement on production speed and precision, discrimination of qualified products from unqualified ones, as well as internal setup, storing and calling function for up to 10 instrument groups, so they Like as: transformer, inductor, resistor, capacitor, relay, motor, generator, eletric valve, contactor,cable,wire,etc.
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Dimensional Metrology
Integrated Metrology Family
Nova is the market leader in the space of integrated metrology platforms with multiple generations of products. Our integrated metrology platforms enable advanced process control (APC) to monitor and control wafer to wafer variations of complex high-end CMP and Etch applications with high productivity and reliability required for the most advanced logic and memory technology nodes.
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Materials Metrology
VeraFlex Family
World-class XPS and XRF metrology technologies for semiconductor process control.
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ProSys-5101, Industrial Embedded Computing Platform
053-221
ProSys-5101 is a compact application ready platform with a low power CPU for various industrial uses, as process control, security, digital signage, IoT edge points and more. The large amount of I/Os enables connectivity for most applications.
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Portable Gas Analyzer
PG-300 Series
The PG-300 is a compact and lightweight stack gas analyzer that can simultaneously measure up to five separate gas components. Its capability of providing precise measurement has been proven for field measurements and also for laboratory applications. The PG-300 series also offers the capability to measure methane (CH4). A 20% weight reduction over previous PG models and integration of shock-resistant side guards make the PG-300 a robust analyzer for use in the field. An optional electronic cooler unit is available for long-term measurements for severe monitoring applications as gas turbines, boilers, and incinerators PG-300 series versatility makes the analyzers suitable for investigating environmental problems, evaluating catalyst performance, and for controlling process gas streams.
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Clora Online
Chlorine is often present in crude oils and the concentration can vary greatly depending on the origin. If not removed, Chlorine can react to form highly corrosive hydrochloric acid in areas such as crude tower overheads, leading to serious operational issues, economic loss and safety concerns. The need for a reliable online chlorine analyzer for refining process control is more important than ever. Clora Online complies with ASTM D7536 method, and delivers continuous chlorine analysis to monitor plant equipment corrosion. By monitoring desalted crude, a plant can optimize performance and immediately see impacts of crude changes (including organic chloride). Additionally, monitoring overhead water can provide the necessary feedback for chemical feed.
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Automatic Continuous Online Monitoring of Polymerization Reactions
ACOMP
ACOMP is a smart manufacturing system that continuously analyzes polymers during production. This automated monitoring solution produces realtime insight about reaction kinetics and polymer properties such as residual monomer, monomer conversion, polymer composition, molecular weight and intrinsic viscosity. ACOMP enables optimized process control, resulting in increased polymer yield, quality and consistency, increased worker safety, reduced cycle time, reduced VOCs, and reduced energy and raw material usage.
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REM-11100, 2-, 3-, 4-Wire, 4-Channel Voltage Input Module for Remote I/O
784748-01
2-, 3-, 4-Wire, 4-Channel Voltage Input Module for Remote I/O - The REM‑11100 is a voltage input module for remote I/O. Remote I/O systems are low-cost, modular systems for simple machine control and measurements. A remote I/O system consists of an EtherCAT bus coupler and individual modules mounted on a DIN rail. You control the REM‑11100 from a real-time controller, such as a CompactRIO Controller or an Industrial Controller. You can use remote I/O hardware to add low-cost I/O for simple tasks while your controller handles advanced tasks such as image processing, motion control, and high-speed or specialty measurements. This module features 2‑, 3‑, and 4‑wire spring terminal connection methods, a built-in power supply for sensors, four selectable input ranges, and simultaneous sampling.
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Trend Tracker Software
Data Collection
Electronic Systems of Wisconsin, Inc.
ESW recognizes that our test systems provide vital information our customers need to control and understand their process. We have developed our Trend Tracker Software to aid customers with total process control of their line. This software is designed to use information that the tester is gathering on every part tested. Information from all parts tested are stored by part number or other designator. Trend Tracker screens are simple and easy to navigate using drop down menus for each test to select the desired test data to view on the graphs. Once a test is selected, the Test Readings Graph and Histogram are updated automatically. These graphs show a graphic representation of the readings obtained for the selected test.
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PXI-7841, Virtex-5 LX30 FPGA, 200 kS/s PXI Multifunction Reconfigurable I/O Module
780337-01
Virtex-5 LX30 FPGA, 200 kS/s PXI Multifunction Reconfigurable I/O Module—The PXI‑7841 features a user-programmable FPGA for high-performance onboard processing and direct control over I/O signals to ensure complete flexibility of system timing and synchronization. You can customize these devices with the LabVIEW FPGA Module to develop applications requiring precise timing and control such as hardware‑in‑the‑loop testing, custom protocol communication, sensor simulation, and high-speed control. The PXI‑7841 features a dedicated A/D converter (ADC) per channel for independent timing and triggering. This design offers specialized functionality such as multirate sampling and individual channel triggering, which are outside the capabilities of typical data acquisition hardware.
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Multi-Axis Stage Controller
MS-2000-WK
Applied Scientific Instrumentation
*100 MHz Microcontroller for faster command processing and servo control.*Closed-loop DC servo control of up to four motorized axes.*Firmware upgradeable via serial connection.*0-10V DAC for single piezo axis control.*Remembers last position on power down/up.*LCD display shows axes coordinates and status.*"Zero" and "Home" buttons for simple stand-alone operations.*USB or RS232 serial control with baud rates to 115200 Baud.*Compact ergonomic tabletop control unit 6"D x 9"W x 3"H (16 x 23 x 9 cm).
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Temperature and Process Controllers
The ATR121 Temperature Controller is a 3 digit display PID controller with up to 2 relay outputs, Solid State Output and an option to be a Modbus RS485 Slave device.The ATR141 Temperature Controller is a 4 digit PID controller and Panel Meter which can display up to 3200°F with an S Type Thermocouple. The ATR141 can have up to 2 relays, a Solid State Output and an option to have a Modbus RS485 output.
