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Non Destructive Testing (NDT)
NDT covers a wide group of testing techniques used to evaluate the properties of a material, part, product, weld or system without causing damage. NDT carried out at KLL includes:Liquid Penetrant Testing (LPT) is used for the detection of surface breaking discontinuities on magnetic and non-magnetic metallic materials.Fluorescent and colour contrast penetrants are available to be used in the following methods:-Water washableSolvent removablePost emulsifiableMagnetic Particle Inspection (MT/MPI) is used for the detection of surface breaking and slightly sub-surface (up to 2mm) discontinuities.Bench type crack detectors and portable units are employed producing various waveforms (i.e. A.C, HWDC and induced magnetic flow) to give both circular and longitudinal magnetism.On-site testing is carried out using electro magnetic yokes and permanent magnets producing induced magnetic flow.Ultrasonic Flaw Detection (UT), also known as Ultrasonic Inspection, is used for the detection of volumetric discontinuities in ferrous and non-ferrous products (forgings and castings etc.), and welds in magnetic and non-magnetic materials.UT is capable of penetrating metals, dependent on the material characteristics, up to 10m in length.Some thickness and depth checks can also be carried out using ultrasound.Radiography services are available through sub-contract booked in advance. Notice is required for on-site work.Personnel are available at short notice for in-house or on-site work in the UK and overseas.All inspectors undertaking non destructive testing (LPT, MT/MPI and UT) are qualified to, and meet a minimum of, PCN Level 2.PCN Level 3 supervision is available in-house for LPT, MT/MPI, UT offering consultancy services including procedure writing and commentary, auditing of techniques and Level 3 Supervisor cover.We can assist clients in product qualification, material testing, quality assurance and audit programmes.
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AWS Probes For Ultrasonic Weld Seam Testing (ASTM)
SONOSCAN R
The robust ultrasonic probes with BNC connector allow a fast scanning over comparatively large areas with high precision and repeatability. Both our own and third-party wedges can be attached to our probes. . Thanks to the different types of wedges various material tests can be performed.
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Hardness Testing Devices
NewSonic’s hardness testing devices test hardness in a nondestructive way using the UCI method (ultrasonic contact impedance). The testing procedure enables quick and mobile measurements (1-second type) to supplement traditional hardness testing. The devices feature compact measurement probes which can also be used in difficult testing positions and component geometries. The areas of application include incoming goods inspection, mix-up checks, production controls, quality assurance, weld seam inspection, cut edge checks, maintenance of built-in components, as well as the replacement of dynamic hardness testing devices in the case of thin materials (below 50mm, e.g. boilers, pipes)
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Round Cold Trap
MCT12
We also offer a standard line of both cold traps and right angle poppet valves. Shown at left is a Bemco PV10 Right Angle Poppet Valve and a Bemco MCT12 Round Cold Trap. The cold traps and poppet valves are all stainless steel except for the pneumatic piston. They are available in ASA flange, Conflat, and weld mounting.
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Pressure Transmitters
Explosion-proof pressure transmitter is approved for use in hazardous locations per CSA Standard 30 and UL Standard 1203 for Class 1, Division 1 and Division 2 hazardous locations. Wetted parts are all 316L Stainless Steel (50 up to 10000 PSIG), 17-4PH (15000 & 20000 PSIG) for compatibility with a variety of media. Wetted materials and construction comply with the NACE MR0175 Standard. The KP46 Series explosion-proof pressure transmitter's fitting and sensing diaphragm are machined out of a single piece of material, so there are no welds, seams or O-ring seals, resulting in excellent long-term performance and stability. The case is factory sealed, making this pressure transmitter very rugged with excellent shock and vibration resistance.
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Ultrasonic Angle Beam Probes For Weld Seam Testing
SONOSCAN W
The ergonomic angle beam probes for Non-destructive Testing (NDT) from the SONOSCAN series inspect metals for cracks and inclusions. In the metal industry they are mainly used for weld seam testing. Our SONOSCAN probes are powerful, robust ultrasonic transducers which can be connected to all standard ultrasonic testing gauges.
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3D Scan Systems
intelliWELD
The intelliWELD is a 3D scanning unit for remote laser welding applications. While a robot leads the scan system along the processing line, the scan unit ensures the fast and precise positioning of the laser spot.The intelliWELD scan unit allows elimination of complex robot movements and fast repositioning, reducing the repositioning time between the welds to a few milliseconds.
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High Quality UCI - And Leeb-measuring Technology
SONODUR Product Family
Foerster Instruments, Incorporated
The non-destructive UCI test method (Ultrasonic Contact Impedance) as well as the Leeb test method enable fast and mobile measurement as a supplement to the classical hardness test. Due to the compact measuring probes and sensors of the SONO series, the devices can also be used in difficult test positions and with complex component geometries. Fields of application are e.g. incoming goods inspection, mix-up testing, production control, quality assurance, weld seam testing, cut edge testing, maintenance on installed components as well as the replacement of dynamic hardness testers for small material thicknesses (below 50 mm, e.g. boilers, tubes).
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Checking the Geometry and the Placement of the Weld
Based on the real geometric three-dimensional profile of the weld (groove) on the outside of a large diameter pipe, determine the offset of the center of the weld (groove) from the weld line. Provide continuous output of results through the RS-232 interface to the welding process control system. Provide a graphical picture of the current profile, the values of the specified and calculated geometric parameters to the operator.
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Various Engineering, Design & Manufacturing Services
GAS DISTRIBUTION
Tek-Vac will fabricate equipment subassemblies to customer specifictionsViewed here are two process gas distribution systems including mass flow controllers, isolation valves, and stainless steel manifolding. All fittings are metal sealing and all welds are full penetration.
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For Flaw Detection, Thickness & Dimensional Measurement In Tube & Bar.
ECHOMAC® FD6 MULTICHANNEL UT
*Versatile Ultrasonic tester with superior performance and versatile, intuitive operation.*For full inspection of tubes, pipes and bars, plate and weld.*Operate on or off line.*Upgrade and/or replace older ultrasonic testers.*Use with rotary, spin-the-tube, squirter and bubbler installations.*Vivid, real time, flicker free full color display of test signals, thresholds and settings.*Up to 32 independent channels in one instrument.*Model 6A is GE Qualified as of 9-6-16 for P3TF31 Class A & B, & P29TF82 Class A & B, typical requirements for nuclear and aerospace applications.
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X Ray Flaw Detector
A non-destructive testing (NDT) device used to inspect materials for internal flaws or defects such as cracks, voids, inclusions, and weld discontinuities.
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Weld Testing
Supports industries such as Aerospace, Nuclear, Automotive, Commercial Fabrication etc.Welding procedure consultancy and approvalWelder qualification test and codingWelding procedure certificationWelder performance qualificationOn site welding invigilationOffers a complete range of destructive and non-destructive testing facilities.Responsible Welding Co-ordinators available for customer supportCAA Weld Specimen SignatoriesCSWIP Approved Inspectors
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Displacement Sensor Models Products
LVDT
Linear Variable Displacement Transformer (LVDT) sensors from Stellar Technology are used worldwide in the monitoring and gauging of pavement studies, mining equipment, oil & well drilling equipment, resistance weld stroke, valve position, and assembly processes. Take a look at all of our LVDT options below to find the displacement sensor that meets your application needs.
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Testing Services
Howland & Lawrence Chamber Services
RF shield testing: IEEE-299, MIL-STD-285, NSA 65-6CTIA CATL certification testing: Probe symmetry and amplitude ripple measurements following Test Plan for Wireless Device Over-the-Air PerformanceAnechoic material test, inspection, remediation: VSWR, inverse spherical nearfield testing of installed material and NRL arch screening tests of individual absorber pieces We can also provide in-process testing of welded steel shielded enclosures with a test technique based on ASME BPVC vacuum box testing—confirm quality of RF welds before the shield envelope is complete. We developed this method for testing the Navy’s Advanced System Integration Lab (ASIL) chamber at Patuxent River, shaving weeks off the construction/testing schedule.
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Weld Gauge
147
The Elcometer 147 Weld Gauge measures many aspects of welds in both Metric and Imperial units.
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Profile Measurement System
GapGun
The GapGun is a laser gauge, profile measurement system that quickly and accurately quantifies local features such as gap and flush, step, weld and mismatch, radii, scratches, seals, dents, rivets and fasteners. It is a proven technology, used worldwide by most major automotive and aerospace OEMs, with over 1,000 units sold.
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Sensor Products: Weld Force Gage
90061
Model 90061 is a self-contained, portable measurement system which allows auditing of the pinch force generated between the electrodes of resistance spot welders. Resistance welding uses a pair of electrodes to clamp two base metals firmly together prior to and during application of electrical current. Poorly clamped parts result in a defective joint. A correctly clamped assembly aids in reducing the resistance in the joint and allows the current flow to properly heat the base metals to weld the part.
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Parallel systems
Did you know you can couple several Gill AC, Gill 12 and Weld Testers together or any combination of Gill AC, Gill 12 or Weld Tester, to give you a parallel logging multiple Potentiostat / Galvanostat / ZRA / FRA system, capable of recording from each working electrode at up to 60 readings per second. Coupling several Gill ACs or Gill 12s together gives the added abilities of the Weld tester and the ability to perform fast sweeps. Using our latest software, it has never been easier to couple instruments together to provide a Parallel System. In fact up to 32 instruments can be controlled at the same time. These instruments can either have individually enclosures or be rack mounted.
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Resistance Welding
Resistance welding is a method in which the welding works are heated by resistance heat generated by sandwiching the welding workpieces with welding electrodes, passing current through them, and the metal is welded while pressurizing the works.A resistance welding machine composed of welding power supply, a weld head and an electrode. The welding power supply controls a welding current,the weld head exerts a pressure on the material to weld and the electrode provides welding current and pressurization force to the part under welding. We have been providing various kinds of welding power supplies and welding heads to meet these requirements.
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Sensor Products: Weld Force Probe Auditing System
90061-XH Series
This system is ideal for field measurement and data logging of forces between the tips of resistance spot welders. The system consists of a handheld sensor and portable readout/ data logger (PMAC 2000).
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Beam Panoramic Power Supply Battery Crawler 40 to 160 kV
CP160CR
Designed to fit into 6” pipelines and higher, the CP160CR constant potential X-Ray generator for crawlers is – in its category – the most powerful panoramic X-Ray tube head in the world for crawlers. The generator is making the cutting edge constant potential technology of the CPSERIES even more compact into a 9.9 kg – 120 mm diameter X-Ray tube head. The crawler unit is capable of penetrating up to 28 mm of steel in 10 minutes, which corresponds to just a 25 second exposure time for 6” standard pipeline welds.
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Miniature Instantaneous Relays
CU-A Series
Heavy duty miniature power relays for demanding applications, switching of AC&DC voltages, resistive and/or inductive loads. Equipped with weld no transfer contacts.
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Stainless Steel Bell Jar Chambers
MDC stainless steel bell jars are designed for use with MDC baseplates, base wells and feedthrough collars. A dovetail groove in the jar's base flange holds a Viton elastomer gasket, which makes the vacuum seal with one of the forementioned components. All stainless steel bell jars are fitted with a four inch view diameter Pyrex viewport. All vacuum welds are internal and provide UHV compatibility. For added convenience, all bell jars are fitted with a hoist or lift-ring that is welded to the chamber's domed top.
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Right Angle Poppet Valve
PV10
We also offer a standard line of both cold traps and right angle poppet valves. Shown at left is a Bemco PV10 Right Angle Poppet Valve and a Bemco MCT12 Round Cold Trap. The cold traps and poppet valves are all stainless steel except for the pneumatic piston. They are available in ASA flange, Conflat, and weld mounting.
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HV Rotary Switches
B-1003
A key feature of our rotary switches is their simple mechanical design which results in conservative stress levels for trouble-free, long life use. In addition, each rotary switch has a reinforced chassis design utilizing G-10 or G-11 fire retardant anti-tracking coated epoxy glass insulation. G-7 silicone glass is used for special applications where RF or high temperatures are involved. Heavy duty contacts, specifically designed to minimize corona in the Ross rotaries, are made of highly conductive yet weld resistant alloy with high contact closing force. This high force gives our rotary switches high momentary current capability and a reputation for their ability to withstand high shock and vibration as well as other severe environmental conditions. Ratings to 150kV, to 200A. When immersed in insulating oil, fluid or gas, the voltage withstand value is at least doubled and the interrupt capability is much greater. In a gas atmosphere, no modification is required. However, immersion in oil or fluid may require modification in some cases, at an extra cost (optional). Each unit is either manually or electrically operated. One SPDT contact is standard on most units. The auxiliary contact is used as an interlock for protection against "Switching Hot".
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*Beam Profiling For 266nm To 3000µm
Unlike a power meter that measures average or instantaneous Watts or Joules of the overall laser beam, knowing how the power is distributed within the beam is equally as important. As an example, if you want to cut something the power should generally be focused in the center of the beam to concentrate the power density in a very small area but if you were trying to weld something with all the power in the center you would poke a hole in the weld; requiring the power to be equally distributed as in a top hat profile.
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Thermal-Mechanical Physical Simulation System
3180 System
Weld HAZ simulation. Melting and solidification. Heat treatmentHot tensile tests. CCT and CHT with deformation. Continuous casting simulation.
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Laser Welder
It is an equipment to solder or weld plastics by the laser beam.Micro joining is achieved by utilizing the high energy of a laser beam.
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Digital Inverted Microscopes
WELDinspect
High-resolution, ergonomic optical inspection systems designed for weld bead analysis and measurement. 4K or Full HD inverted imaging system with motorised zoom, auto-focus, built-in large aperture illumination, and dedicated software for weld bead measurements, analysis, documentation, and reporting.
