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Automated Inspection Systems
Our systems utilize phased array and eddy current array to inspect the full volume and surface of various products and profiles in many manufacturing industries, such as metal, aerospace, transportation, power generation, and oil & gas.
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AOI & SPI, Test Systems
SigmaX SPI
Most defects in the circuit-board assembly are due to the solder paste or the process of printing solder paste. Since the transition to lead-free soldering, a whole new spectrum of problems has emerged in older paste printing and its due processes. Incomplete coalescence of ball grid array (BGA) spheres and solder paste deposits are failure modes that have increased in frequency since the transition to lead-free soldering. The SigmaXs inspection technology is unaffected by varying materials, surface conditions, or colors. The system profiles the board to generate accurate 3D shapes far superior to other brands and technologies.
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Contour Check Round & Edge
Laser measuring systems are of central importance for rolling mills to check the contours of steel profile for defects during the production process. A slight deformation on the surface of the profiles reduces the quality of the product, and in the worst case, a broken roll can even destroy the entire batch. With our systems Contour Check Round & Edge you identify and evaluate deviations at an early stage. Increase the process efficiency of your production - regardless of temperature and profile shape.
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Digital Surface Profile Gauge
NOVOTEST SP-1M
Digital Surface Profile Gauge NOVOTEST SP-1M is designed for profile measuring on either flat or curved surfaces. Also it can be used for measurements of surface roughness (Rz), after abrasive blasting pre-painting work.
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General Purpose Low Profile
Our low profile load cells feature an advanced structural design that makes them extremely durable, accurate, and resistant to large extraneous shear and moment loads. To perform in a linear and predictable manner, the outside diameter of the load cell must be bolted to a flat rigid surface. When this is unavailable, our factory installed base provides a convenient threaded attachment point for easy installation and use in both tension and compression. All low profile load cells are stocked with the mounting base installed, but we can remove the base upon request.
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Non-contact Surface Texture And Contour Measuring Instruments
From sub-nano level surface roughness to milli level profile with 3D.Tokyo Seimitsu provides non-contact type surface roughness and contour measuring instruments with the confidence born out of many years cultivating know-how of surface roughness measurements.
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Surface Profile Gauge
SRT-6223
Specially used to take accurate measurement of the peak to valley height of the surface profile of the surface profile of blast cleaned surfaces.specifications:display: 4 digits. LCDRange: 0um to 800um (0mils to 30mils)Accuracy: +5% or +5( whichever is the greater)resolution: 1um (0.1mils)Metric and Imperial switchablePC interface: RS232CMeasurement speed: >30readings per minuteweight: 280gdimensions: 162x65x28mm(6.4x2.6x1.1 inch)operating temperature: 0-50℃ , 80% RHCase: high impact ABSBatteries: 4x1.5v (AAA) Batterystandard accessories included:carrying case: 1 pcoperation manual 1 pcoptional accessory:cable and software for RS232C
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3D Roughness Measurement System
IF-Profiler
The If-Profiler is a handheld 3D roughness measurement system for high resolution measurement of surface finish. You measure roughness of flat and curved components with only one system. Measurements are performed both profile based (ISO 4287) and areal based (ISO 25178). The measurement system achieves flexible measurements and applications at high measurement speed. Various positions and measurement fields are traceably and intuitively measured. The IF-Profiler is also used to measure geometries with steep flanks and various coatings.
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Surface Profile Gages
PosiTector® SPG
Surface Profile Gages for Blasted Steel, Textured Coatings and Concrete Profile. Digital depth micrometer measures and records peak to valley surface profile heights.
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Thickness Gauge
124
The Elcometer 124 Thickness Gauge is used to measure the peak-to-valley height of a surface profile moulded in the Elcometer 122 Testex® Replica Tape.
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Digital Surface Profile Gauge
224
Measurement capability to ±5%Can be used in accordance with National and International StandardsTemperature stable measurementsStatistics are calculated and displayed in real timeLive and batch readings graph format for instant analysis
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Coatings Inspection Division
For over seventy years, Elcometer has been a world leader in the design, manufacture and supply of inspection equipment to the coatings industry. Whether you are measuring surface profile, surface cleanliness, dry film thickness, porosity, adhesion or gloss; or testing the abrasion, scratch resistance or elasticity of a coating - Elcometer's extensive and versatile range of equipment provides the complete solution to your coatings inspection requirements, whatever and wherever they might be.
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Toolmakers Microscope
Sinowon Innovation Metrology Manufacture Ltd.
It is widely used in mechanical, meter, electronic and light industry; university, Institute and metrology department. The measuring profile projector can detect the contour dimension and surface shape of variety complex workpiece, such as templates, punching pieces, cams, threads, gears, molding milling cutters.
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Atomic Force Microscope
3DM Serirs
Park Systems has introduced the revolutionary Park 3DM Series, the completely automated AFM system designed for overhang profiles, high-resolution sidewall imaging, and critical angle measurements. With the patented decoupled XY and Z scanning system with tilted Z-scanner, it overcomes the challenges of the normal and flare tip methods in accurate sidewall analysis. In utilizing our True Non-Contact Mode™, the Park 3DM Series enables non-destructive measurement of soft photoresist surfaces with high aspect ratio tips.
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Magnetic Profile Measurement
Many times it is requires to study the magnetic field profile of the 2D or 3D surface to estimate the performance of the magnetic device. The field pattern is measured by sensors and very precise mechanical arrangement. The spacing between two points of measurement can be as low as a few microns. This precise measurements can confirm the quality of performance of any device.
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Line Scan Camera
Piranha4 Polarization
The Piranha4 Polarization™ camera is a breakthrough in the machine vision industry. This high-speed polarization camera features three native polarization states plus an unfiltered channel.The Piranha4 polarization camera extends detection capability in machine vision and is ideal for detecting stresses, surface roughness, film thickness, alloy composition, and 3D profiles.
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Shear Beam LoadCells
Shear Beam LoadCells are designed for low profile scales and process applications. These loadcells should be mounted on a smooth flat surface using high strength hardend bolts. The mountaing holes are at the opposite end to where the cell is loaded. Some of the larger Shear Beam Loadcells use multiple mounting holes to allow extra bolts to hold them in place and keep them from stretching under the stress.
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Harness Design and Manufacture
When designing an underwater cable harness, there are some factors which need to be considered, and we have produced the following list as a guide for customer information:Component considerations:- Electrical requirements- Mechanical considerations- Quality requirements- Reliability- Design redundancy (contact count)- Connector selection (type and form)- Locking requirements- Backpotting requirements- Waterblocking in moldings- Cable specification- Cable jacket material and compatibility with elastomers- Abrasion resistance- Stiffness profile at termination- Connector format (straight or right angle)- Molding format (straight or at an angle)- Clearance allowance for molding and cable routing- Elastomer compatibility (eg oil filled units)- Metalwork selection re: corrosion and cathodic delamination- Surface finish for metalwork as appropriateOperational considerations:- Operating depth profile (not just max. depth)- Tensile loads- Torsional loads- Bending loads- Bend control requirements (to limit bending at termination)- Deployment and recovery loads- Dynamic loading-Flow turbulence effects.
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Laser Profile Scanners
Laser scanners from Micro-Epsilon are among the highest performing profile sensors in the world with respect to accuracy and measuring rate. They detect, measure and evaluate profiles on different object surfaces without contact. The available models are suitable for numerous industrial applications. The integrated intelligence in their sensor head (scanCONTROL SMART) solves versatile measurement tasks. Models for the customer’s own programming are available for integrators. The scanCONTROL profile scanners do not require any external controller.
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Surface Profile Test & Measurement Products
PCWI Surface Profile Test & Measurement Products
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Elcometer Testex® Replica Tape
122
Elcometer 122 Testex® Tape consists of foam with a non-compressible backing. The foam side is rubbed into the surface providing a permanent mould of the peak-to-valley profile. The profile of the surface can then be measured using the Elcometer 124 Thickness Gauge.
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Elcometer MarSurf PS10 Surface Roughness Tester
7062
In protective coating applications there is a requirement to measure surface roughness. With 31 surface parameter settings available the Elcometer 7062 surface roughness tester can display all parameters that comply to National & International Standards.These values include peak-to-valley profile measurement in combination with an assessment of the frequency of peaks within the sample area.The Elcometer 7062 surface roughess tester is a light weight and portable measuring solution for the range of surface roughness measurements required for compliance to International Standards.The unit is also suitable for assessing surface roughness conditions in a wide range of general industrial applications; particularly where the sample is too large to bring to the laboratory.
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Surface Profile
Surface profile: The degree of profile on the surface affects a coating’s overall performance and determines aspects such as adhesion, coverage and overall volume of coatings used. If the profile is too large the amount of coating required increases, otherwise there is a danger that the peaks remain uncoated - allowing rust spots to occur. If the profile is too small there may be an insufficient key for adequate adhesion.
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Contour Check Shape
Contour Check Shape has proven itself in hot rolling of long products and is an essential part of the rolling process in many factories. It checks hot and cold steel profiles with the help of three-dimensional surface reconstruction. Thus, it records geometrical errors due to rolling defects including surface defects like scale seams, shells or roller outbreaks.
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Ocean Observer III
Teledyne Marine RD Instruments
Since 1997 Teledyne RD Instruments has been providing ADCPs that have proven in the field they can profile beyond 1000 m from research vessels traveling at speeds >15 knots and from offshore oil and gas platforms during exploration work. That same technology has now allowed us to create the Ocean Observer III 38 kHz ADCP. We have combined our field-proven 38 kHz phased array ADCP transducer with our field-proven electronics into a single package that is capable of profiling >1000m. This design makes it ideal to be mounted from an oil platform, over the side of a vessel, and in surface buoys.
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Surface Profile
Surface profile: The degree of profile on the surface affects a coating’s overall performance and determines aspects such as adhesion, coverage and overall volume of coatings used. If the profile is too large the amount of coating required increases, otherwise there is a danger that the peaks remain uncoated - allowing rust spots to occur. If the profile is too small there may be an insufficient key for adequate adhesion.
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3D Machine Vision Systems
Whether performing a single profile measurement or scanning an entire surface in 3D, Cognex has the most powerful and robust 3D machine vision tools. Manufacturers in all industries trust Cognex technology to deliver high accuracy surface feature measurements that go beyond the capabilities of 2D machine vision technology.
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Rhopoint IQ 20/60/85
A6000-011
The Rhopoint IQ quantifies surface quality problems that are invisible to a standard glossmeter and profiles how light is reflected from a surface. In one button click, the instrument measures gloss, haze, DOI (orange peel), RIQ and RSPEC making it the ideal choice for high gloss applications
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Elcometer Surface Comparators
125
Using the Elcometer 125 surface comparators as a reference the blasted profile can be compared to the four reference profile grades in each comparator. Profiles are recorded in microns.
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SURFACE PROFILE GAGES
Steel is often abrasive blast cleaned or otherwise roughened prior to painting. The peak-to-valley height of the resultant surface profile is an important factor in the performance of applied protective coatings. Low profile may reduce coating bond strength (adhesion). Too high and the peaks may receive insufficient coverage and possibly rust prematurely. The costly application of more coating may be required if the profile is too high. For these reasons, surface profile should be measured prior to coating application to ensure that it meets contract specifications.
