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Hardware-in-the-Loop
a system's simulation test of embedded controls by the electrical emulation of it's motors, sensors and actuators.
See Also: HIL
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5-Axis Hardware-In-the-loop Systems
Combining a 3-Axis Flight Motion Simulator (FMS) with a 2-Axis Target Motion Simulator (TMS) leads to a 5-Axis motion simulator design. This allows comprehensive HardWare-In-the-Loop tests (HWIL) for testing and development of guided missiles, munitions and other inertial systems. Almost 100% of all HWIL systems worldwide delivered over the last 50 years have been designed and built by ACUTRONIC and CARCO Electronics.
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Configure Battery Pack Simulator for Battery Management System (BMS) Hardware-in-the-Loop (HIL) Testing
Customized configuration for battery pack simulator by Bloomy
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Hardware-in-the-Loop Test Systems
HIL
Our early development efforts and NI VeriStand expertise uniquely qualify us to maximize the benefits of and provide top-notch integration services for this software platform. Wineman Technology offers powerful and flexible MIL and HIL testing solutions, such as: Full range of MIL and HIL test systems. Software for testing. Software for simulating electronic control modules. Fault insertion unit (FIU)..
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Panel-mounted Power Amplifier(Hardware In The Loop Testing)
PA60Bi
PA60Bi is the panel-mounted power amplifier, which can produce 3-phase current, with maximum RMS phase current of 60A and maximum output power of 800VA, and 4-phase voltage, with maximum RMS phase voltage of 120V and maximum output power of 60VA.
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Battery Cell Simulator
BCS-LABCAR
The ETAS Battery Cell Simulator (BCS-LABCAR) is a Hardware-in-the-Loop system which specifically targets the signal-level test, validation, and calibration of battery management systems (BMSs). The BCS-LABCAR is a high-precision Battery Cell Simulator that emulates the behavior of individual battery cells and packs across a wide range of challenging operating conditions, e.g. cell balancing over-charging, deep discharging, or pulse operation. The system is highly modular and thus scalable to emulate battery packs from a single cell all the way up to 200 cells.
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Vehicle Multiprotocol Interface Device
The Vehicle Multiprotocol Interface Device excels in applications requiring real-time, high-speed manipulation of hundreds of CAN frames and signals, such as hardware-in-the-loop (HIL) simulation, rapid control prototyping, bus monitoring, automation control, and more. The NI-XNET device-driven DMA engine enables the onboard processor to move CAN frames and signals between the interface and the user program without CPU interrupts, minimizing message latency and freeing host processor time for processing complex models and applications.
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Power Electronics Test Bench
OP1300
The multi-purpose and ready-to-use Power Electronics Test Bench combines a state-of-the-art Hardware-in-the-Loop (HIL) simulator from OPAL-RT with Imperix’s Rapid Control Prototyping (RCP) system and real power hardware. It enables rapid development of power electronics, drives and smart-grid applications across industry and academia.
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ECU Simulator
PT-LabCar
PT-LABCAR is an open and scalable Hardware-in-the-Loop (HiL) system. It is designed for open- and closed-loop testing of ECUs specifically in the powertrain application domain. The system can be used to run automated regression tests for the release of software variants as well as for the validation of control and diagnostic functions in early phases of ECU development.
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Doppler Radar Target Simulators
Automotive radar sensors play a vital role in the current development of autonomous driving. Their ability to detect objects even under adverse conditions makes them indispensable for environment-sensing tasks in autonomous vehicles. As their functional operation must be validated in-place, a fully integrated test system is required. Radar Target Simulators (RTS) are capable of executing end-of-line, over-the-air validation tests by looping back a received and afterward modified radar signal and have been incorporated into existing Vehicle-in-the-Loop (ViL) test beds before. However, the currently available ViL test beds and the RTS systems that they consist of lack the ability to generate authentic radar echoes with respect to their complexity. The paper at hand reviews the current development stage of the research as well as commercial ViL and RTS systems. Furthermore, the concept and implementation of a new test setup for the rapid prototyping and validation of ADAS functions is presented. This represents the first-ever integrated radar validation test system to comprise multiple angle-resolved radar target channels, each capable of generating multiple radar echoes. A measurement campaign that supports this claim has been conducted.
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PXIe-1487, 8 Input, 8 Output, or 4 Input/4 Output PXI FlexRIO GMSL™ Interface Module
787458-01
The PXIe-1487 combines the Maxim Integrated Gigabit Multimedia Serial Link™ (GMSL™) interface with the Xilinx FPGA for high-throughput vision and imaging applications. This module provides a high-speed digital interface for using and testing modern advanced driver assistance systems (ADAS) and autonomous drive (AD) camera sensors and electronic control units (ECUs). Additionally, the PXIe-1487 makes use of a combination of GMSL™ serializers and deserializers with a Xilinx FPGA to provide a high-throughput and customizable GMSL™ interface on PXI. The included FlexRIO driver, with LabVIEW FPGA examples, provides access and control for power-over-coax, I²C back-channel communication, and general-purpose input/output (GPIO) communication on the GMSL™ channels. The PXIe-1487 is ideal for applications such as in-vehicle data logging, lab-based playback, or hardware-in-the-loop (HIL). GMSL is a trademark of Maxim Integrated Products, Inc.
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PXIe-1486, 8 Input, 8 Output, or 4 Input/4 Output PXI FlexRIO FPD-Link™ Interface Module
787453-01
The PXIe-1486 combines the Texas Instruments Flat Panel Display Link™ (FPD-Link™) interface with the Xilinx FPGA for high-throughput vision and imaging applications. This module provides a … high-speed digital interface for using and testing modern advanced driver assistance systems (ADAS) and autonomous drive (AD) camera sensors and electronic control units (ECUs). Additionally, the PXIe-1486 makes use of a combination of FPD-Link™ serializers and deserializers with a Xilinx FPGA to provide a high-throughput and customizable FPD-Link™ interface on PXI. The included FlexRIO driver, with LabVIEW FPGA examples, provides access and control for power-over-coax, I²C back-channel communication, and general-purpose input/output (GPIO) communication on the FPD-Link™ channels. The PXIe-1486 is ideal for applications such as in-vehicle data logging, lab-based playback, or hardware-in-the-loop (HIL). FPD-Link is a trademark of Texas Instruments.
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LIN Interface Module
C- Series
C Series LIN Interface Modules are bus interfaces for developing applications with the NI-XNET driver. The NI-XNET device-driven DMA engine couples the LIN bus to host memory to minimize message latency. You can import, edit, and use signals from LDF databases in integrated LIN databases. C Series LIN Interface Modules work well for applications requiring real-time, high-speed manipulation of many LIN frames and signals, such as hardware-in-the-loop simulation, rapid control prototyping, bus monitoring, and automation control.
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NI Electric Motor Simulation Toolkit
PMSM, ACIM, SRM, and power inverter models for high-performance simulationHigh-fidelity simulations with support for user-defined parameter lookup tables or JMAG-RT models. Open software for full flexibility and customizationLabVIEW project templates to build a software-only simulation and hardware-in-the-loop application. Direct integration with NI VeriStand for configuration-based real-time test. Models for desktop simulation, LabVIEW Real-Time simulation, and FPGA-based simulation
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Vehicle Communication Buses
Vehicle Communication Buses provide native support for Controller Area Network (CAN), Local Interconnect Network (LIN), and FlexRay frames and signals. Use these products for hardware-in-the-loop simulation, bus monitoring, automation control, and more.
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Test Hardware
TTPSimulate PCI
TTPSimulate supports hardware-in-the-loop simulation and design of complex distributed control systems where some parts of the systems are physically available and others exist only as a simulation model. This board enables concurrent engineering and reliable integration of complex integrated systems in large programs.
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PXI MultiComputing Remote Control Module
PXI MultiComputing Remote Control Modules enable PXI systems to transfer data at multigigabytes per second with only a few microseconds of latency. You can use these models in applications such as real-time tests, hardware-in-the-loop (HIL) tests, and structural tests that need a large number of distributed PXI systems to share data with low latency.
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SIMulation Workbench
A comprehensive framework for developing and executing real-time hardware-in-the-loop and man-in-the-loop simulations.
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PXIe-7868, Kintex-7 325T FPGA, 18-AO Channels, 1 MS/s, PXI Multifunction Reconfigurable I/O Module
785571-01
Kintex-7 325T FPGA, 18-AO Channels, 1 MS/s, PXI Multifunction Reconfigurable I/O Module—The PXIe-7868 features a user-programmable FPGA for high-performance onboard processing and direct control over I/O signals for complete flexibility of timing and synchronization. With 18 analog output channels connected directly to a Kintex-7 325T FPGA, you have ample space to design applications that require precise timing such as hardware-in-the-loop testing, custom protocol communication, sensor simulation, and high-speed control. The PXIe-7868 features a dedicated A/D converter (ADC) per channel for independent timing and triggering. This design offers multirate sampling and individual channel triggering, which are outside the capabilities of typical data acquisition hardware. The PXIe-7867 also includes peer-to-peer streaming for direct data transfer to other PXI Express modules.
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Dynamic IR Scene Projectors
Mirage™
In 1999, SBIR introduced MIRAGE™, the world’s first integrated Dynamic IR Scene Projection System, designed to support hardware-in-the-loop testing of missile seekers, FLIRs, counter measure simulation and tracking systems. MIRAGE™ is a complete turnkey infrared scene projector that utilizes unique resistive emitter array technology to produce high definition dynamic IR scenes. The original MIRAGE™-1 used a 512 x 511 pixel resistive array emitter capable of frame rates up to 200 Hz. Below is a list outlining the progression of the product line and a list of SBIR’s currently available scene generation systems:
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PXI Vehicle Multiprotocol Interface Module
PXI Vehicle Multiprotocol Interface Modules use hardware-selectable NI-XNET Transceiver Cables (TRC) to communicate High-Speed/Flexible Data‑rate CAN, Low-Speed/Fault Tolerant CAN, and/or LIN. Using the NI-XNET driver, you can create applications that require real-time, high-speed manipulation of hundreds of CAN and/or LIN frames and signals. The NI-XNET device-driven DMA engine enables the onboard processor to move frames and signals between the interface and the user program without CPU interrupts, minimizing message latency and freeing host processor time. PXI Vehicle Multiprotocol Interface Modules work well in applications such as hardware-in-the-loop (HIL) simulation, rapid control prototyping, bus monitoring, and automation control.
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*C Series CAN Interface Module
C Series CAN Interface Modules communicate using onboard transceivers for High-Speed/Flexible Data‑Rate or Low-Speed/Fault Tolerant CAN. C Series CAN Interface Modules are either compatible with NI-XNET or the NI-985x driver, depending on model.Using NI-XNET, you can create applications that require real-time, high-speed manipulation of hundreds of CAN frames and signals. The NI-XNET device-driven DMA engine enables the onboard processor to move CAN frames and signals between the interface and the user program without CPU interrupts, minimizing message latency and freeing host processor time. C Series CAN Interface Modules work well in applications such as hardware-in-the-loop (HIL) simulation, rapid control prototyping, bus monitoring, and automation control.
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PXI Multifunction Reconfigurable I/O Module
PXI Multifunction Reconfigurable I/O Modules feature a dedicated analog-to-digital converter (ADC) per channel for independent timing and triggering. This design offers specialized functionality such as multirate sampling and individual channel triggering, which are outside the capabilities of typical data acquisition hardware. You can customize these models with the LabVIEW FPGA Module to develop applications requiring precise timing and control such as hardware-in-the-loop (HIL) testing, custom protocol communication, sensor simulation, and high-speed control. PXI Express models also include peer-to-peer streaming for direct data transfer to other PXI Express models.
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PXIe-7867, Kintex-7 160T FPGA, 18-Channel AO, 1 MS/s, PXI Multifunction Reconfigurable I/O Module
785570-01
Kintex-7 160T FPGA, 18-Channel AO, 1 MS/s, PXI Multifunction Reconfigurable I/O Module—The PXIe-7867 features a user-programmable FPGA for high-performance onboard processing and direct control over I/O signals for complete flexibility of timing and synchronization. With 18 analog output channels connected directly to the FPGA, you can quickly design for applications that require precise timing such as hardware-in-the-loop testing, custom protocol communication, sensor simulation, and high-speed control. The PXIe-7867 features a dedicated A/D converter (ADC) per channel for independent timing and triggering. This design offers multirate sampling and individual channel triggering, which are outside the capabilities of typical data acquisition hardware. The PXIe-7867 also includes peer-to-peer streaming for direct data transfer to other PXI Express modules.
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LIN Interface Device
LIN Interface Devices are bus interfaces for developing applications with the NI-XNET driver. The NI-XNET device-driven DMA engine couples the LIN bus to host memory to minimize message latency. You can import, edit, and use signals from LDF databases in integrated LIN databases. LIN Interface Devices work well for applications requiring real-time, high-speed manipulation of many LIN frames and signals, such as hardware-in-the-loop simulation, rapid control prototyping, bus monitoring, and automation control.
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Panel-mounted Power Amplifier(Hardware In The Loop Simulation)
PA30Bi
PA30Bi is the panel-mounted type real time simulation amplifier with three-phase current and four-phase voltage.
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VeriStand
VeriStand helps you get your hardware-in-the-loop or test cell control and monitoring system up and running quickly. With a wide range of out-of-the-box functionality that includes configurable data acquisition and logging, test sequencing, and simulation model integration, VeriStand reduces the time needed to test your products. You can also use a variety of software tools to add custom functionality to VeriStand, which makes it flexible enough to adapt to even the most complex applications. Choosing VeriStand gives you the confidence that your test system will perform reliably while providing the flexibility you need to meet your real-time test requirements.
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Test for Model-in-the-Loop and Software-in-the-Loop
RT2
ETAS RT2 is a powerful test tool for testing of functional models (MiL) and software (SiL). It contains the following parts of the testing lifecycle: modeling, execution, assessment, and reporting. ETAS RT2 is specialized for testing of embedded systems with inputs and outputs of continuous or discrete signals. A model based test design approach enables intuitive realization of complex test strategies. Thanks to its capabilities ETAS RT2 enables comprehensive testing activities in the early phases of the development.
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Autonomous Vehicle Simulation
Ansys Autonomous Vehicle Simulation provides a solution designed specifically to support developing, testing and validating safe automated driving technologies. This autonomous vehicle simulation solution saves significant time and costs versus traditional development and testing methods by allowing you to exercise your AV/ADAS software stack in a closed loop, with sensor-accurate synthetic data in software-in-the-loop or hardware-in-the-loop context with the driving simulator of your choice.
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Powertrain
The MOTOMEA Electric Powertrain Dynamometer is part of a fully integrated modular system with hardware-in-the-loop testing. System capabilities include drive cycle and virtual test driving. Powertrain testing capabilities also include battery testing and simulation using bidirectional DC power supply.
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PXI Signal Insertion Switch Module
PXI Signal Insertion Switch Modules, also known as fault insertion units (FIUs), provide a set of feedthrough channels, which make the switch transparent to the system when closed. You can open or short these channels to one of two fault buses, allowing you to simulate open or interrupted connections as well as shorts between pins, shorts to battery voltages, and shorts to ground on a per-channel basis. When controlled with the LabVIEW Real-Time Module, the PXI Signal Insertion Switch Module can validate the integrity of control systems including engine control units (ECUs) and full authority digital engine controls (FADECs). You can also use the FIU models for hardware-in-the-loop (HIL) applications and electronic reliability tests.
